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B4 (1991-1996) B3 (1986-1991) B3 (1986-1991, petrol) B2 (1979-1986)

Removal and installation the brake booster (Audi 80 B2)

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  • Audi 80
  • B2 (1979-1986)
  • Chassis
  • Brake system
  • Removal and installation the brake booster
            0
Removing and installing the brake booster is not difficult. When installing, consider the following:
  • tighten the bolts and nuts to the required torque;
  • replace with a new master cylinder seal;
  • adjust the length of the pushrod if necessary, maintaining dimension "a", which on cars produced before the 1985 model year should be 189 mm (see photo), and on cars produced since the 1985 model year 222.5±0.5 mm (see picture). When measuring, the pushrod fork should be at a right angle to the surface of the brake booster;
  • after installation, bleed the brake hydraulic system to remove air.

Master cylinder and brake booster: 1 - pistons with cuffs assembled; 2 - screw plug; 3 - master…

Master cylinder and brake booster: 1 - pistons with cuffs assembled; 2 - screw plug; 3 - master cylinder; 4 - brake light sensor; 5 - limit screw; 7 - brake booster; 11 - master cylinder pusher; 12 - adjusting nut; 13 - pusher fork.
The article was checked by auto expert Georgy Rodionov
This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian

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Audi 80 B2: Brake system
Next articles

Removal and installation the master brake cylinder
Adjusting the parking brake
Removal and installation the rear brake wheel cylinder
Replacing rear brake pads
Checking the brake booster
Checking and adjusting the brake drive pressure regulator
Checking the tightness of the pressure regulator
Bleeding the brake hydraulic system


Similar articles on other Audi car models:
Brake booster, master cylinder and pressure regulator parts Audi 100 C3 (1982-1990, petrol)
Checking the brake booster Audi A3 Type 8L (1996-2003)
Brake booster — general information Audi A4 B5 (1994-2001, petrol)
Checking the brake booster Audi A6 C5 (1997-2004)
Parking brake Audi A8 D2 (1994-2002)
Disconnecting and connecting the brake pedal and brake booster Audi Q5 Type 8R (2008-2017)
Brake pads — thickness check Audi A2 (1999-2005)
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80(B4, 1991-1996) 
  • General information
  • User manual
  • Maintenance
  • Troubleshooting
  • Power unit
  • Engine
  • Cooling system
  • Heating and ventilation
  • Petrol injection
  • Diesel fuel system
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  • Exhaust systems
  • Ignition system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Brake system
  • Suspension and steering wheel
  • Body
  • Body and trim
  • Electrical equipment
  • Electrical system
  • Electrical circuits
 
80(B3, 1986-1991) 
  • General information
  • Repair characteristics
  • Maintenance
  • Power unit
  • Gasoline engine
  • Diesel engine
  • Engine lubrication system
  • Fuel system (gasoline)
  • Injection system (gasoline)
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  • Ignition system
  • Cooling system
  • Heater
  • Exhaust system
  • Transmission
  • Clutch and gearbox
  • Chassis
  • Steering
  • Brake system
  • Car suspension
  • Body
  • Body elements
  • Electrical equipment
  • Power devices
  • Lighting and appliances
  • Electrical circuits
 
80(B3, 1986-1991, petrol) 
  • General information
  • User manual
  • Maintenance
  • Power unit
  • Engine 4-cylinder
  • Engine 5-cylinder
  • Cooling system
  • Fuel and exhaust systems
  • Ignition system
  • Transmission
  • Clutch
  • Mechanical transmission
  • Automatic transmission
  • Drive shafts
  • Chassis
  • Brake system
  • Suspension
  • Steering
  • Body
  • Exterior
  • Interior
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
 
80(B2, 1979-1986) 
  • General information
  • User manual
  • Power unit
  • Engine FZ
  • Engine EP, YP, YZ, DT, DS, DZ
  • Transmission
  • Clutch
  • 4 speed gearbox
  • 5 speed gearbox
  • Front wheel drive
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
 
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