Warning: On models with ABS, disconnect the battery before starting work to prevent air from entering the ABS module.
Withdrawal
1. Remove the rear wheel.
2. Disconnect the cable from the handbrake lever on the caliper.
3. To reduce brake fluid loss, remove the cap of the brake fluid reservoir and seal the filler neck with plastic wrap, or pinch the appropriate brake hoses.
4. Disconnect the brake pipe from the caliper.
5. Loosen the caliper pin bolts and remove the caliper from the vehicle.
Bulkhead
Warning: The handbrake mechanism is beyond repair. If it is defective, the caliper must be replaced.
1. Clean the caliper from dirt and dust.
2. Remove the piston by turning it counterclockwise.
3. Remove the boot and piston seal from the caliper cylinder.
4. Remove the caliper pins and finger covers.
5. Thoroughly clean all elements in methanol or clean brake fluid. Inspect all elements and replace worn or damaged elements.
6. When assembling, check that all elements are absolutely clean.
7. Lubricate the new seal and install it in the groove in the caliper cylinder.
8. Install the boot on the piston and insert the piston into the caliper by turning it clockwise.
9. Reinstall fingers and covers.
Installation
Installation is carried out in the reverse order of removal.
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