Engine Compartment Models with 1.9L Turbocharged 4-Cylinder Diesel Engine
- 1. Oil filler cap
- 2. Air flow sensor
- 3. air filter
- 4. Exhaust gas recirculation valve
- 5. Upper front suspension strut mount
- 6. Brake fluid reservoir
- 7. Air pipe from turbochargers
- 8. Fuel filter
- 9. Expansion tank of the cooling system
- 10. Power steering reservoir
- 11. Washer fluid reservoir
- 12. ABS module
- 13. Oil dipstick
- 14. Water pump
- 15. Generator
Bottom view of the engine compartment of models with a 1.9-liter diesel 4-cylinder turbocharged engine
- 1. Exhaust pipe
- 2. Lower arm front suspension
- 3. Front anti-roll bar
- 4. Brake caliper
- 5. Horns
- 6. Intercooler
- 7. Engine mounting lever
- 8. Generator
- 9. Oil pan drain plug
- 10. Power steering pump
- 11. Half shaft
- 12. Manual transmission
- 13. Oil filter
Engine compartment for 2.5L 5-cylinder diesel models
- 1. Oil filler cap
- 2. intake manifold
- 3. Air flow sensor and air filter
- 4. Exhaust gas recirculation valve
- 5. Vacuum chamber
- 6. Upper front suspension strut mount
- 7. Brake fluid reservoir
- 8. Injection pump drive belt
- 9. Injection pump
- 10. Oil dipstick
- 11. Battery
- 12. Expansion tank of the cooling system
- 13. Power steering reservoir
- 14. Washer fluid reservoir
- 15. ABS module
- 16. Power steering pump
Bottom view of the engine compartment of models with a 2.5-liter diesel 5-cylinder engine
- 1. Exhaust pipe
- 2. Lower arm front suspension
- 3. Stabilizer bar
- 4. Brake caliper
- 5. Horns
- 6. Intercooler
- 7. Engine mounting lever
- 8. Oil filter
- 9. Oil pan drain plug
- 10. Power steering pump
- 11. Half shaft
- 12. Drain plug for manual transmission
Rear bottom view
- 1. Intermediate silencer
- 2. Trailing arm rear suspension
- 3. Handbrake cable
- 4. Rear suspension strut and spring
- 5. Rear axle
- 6. Traverse
- 7. Fuel tank
- 8. Exhaust pipe and muffler
Carrying out maintenance in accordance with the given maintenance plan will ensure a long and reliable service of the vehicle. This maintenance plan is complete, so it is recommended to carry out all maintenance operations at the specified time.
When servicing a car, you will notice that some operations can be combined with other operations - this follows from the nature of the maintenance operations themselves. For example, if you raised the car for any operation, then the elements of the exhaust system can be checked at the same time as checking the suspension or steering elements.
Before starting work, it is necessary to prepare for maintenance. Read the entire description of the operation you are about to perform and purchase the necessary tools and spare parts. If you encounter a serious problem, contact the experts.
Volumes | ||
Models with 4-cylinder engine | Models with 5-cylinder engine | |
Engine oil (including filter) |
3.0 l
|
5.0 l
|
Cooling system: | |||
- all models |
6.5 l
| ||
Transmission:
| |||
- Manual Transmission |
2.4 l
| ||
- Automatic transmission: | |||
• overall volume |
5.5 l
| ||
• fluid replacement |
3.5 l
| ||
• main gear automatic gearboxes |
1.0 l
| ||
Power steering system: | |||
– models with automatically adjustable rear suspension |
2.5 l
| ||
– models with conventional rear suspension |
1.1 l
| ||
Fuel tank: | |||
- all models (approximately) |
80 l
| ||
Engine: | |||
– oil filter: | |||
• models with engine coding 1Z AHU |
Champion C150
| ||
• models with engine coding AAT (A6 models with manual transmission) |
Champion C150
| ||
• models with engine coding ABP, AAT (up to Audi models 100 VIN 4A-N-250-000 |
Champion C 150
| ||
• models with engine coding AAT (A6 models with manual transmission), AEL |
Champion C 152
| ||
• models with engine coding AEL, AAS |
Champion C 152
| ||
• models with AAT engine encoder (from Audi models 100 VIN 4A-P-000-001) |
Champion C 112
| ||
Cooling system: | |||
– content of antifreeze: | |||
• 40% antifreeze content |
Protection up to -25°С
| ||
• 50% antifreeze content |
Protection up to -35°С
| ||
Supply system: | |||
– air filter: | |||
• models with engine coding 1Z, AHU |
Champion U 572
| ||
• all other models |
Champion U 633
| ||
- fuel filter: | |||
• models with engine coding 1Z, AHU, ABP, AAT (A6 models), AEL |
Champion L 114
| ||
• models with AAT engine coding (Audi 100 models) |
Champion L 118
| ||
• models with engine coding AAS |
Champion L 117
| ||
Brake system: | |||
– the minimum allowable thickness of the brake linings |
2.0mm
| ||
– minimum allowable friction material thickness brake pads |
2.5mm
| ||
– minimum allowable friction material thickness rear brake pads |
2.5mm
| ||
Drive belt: | |||
V-belt deflection (1Z and AHU motors) |
5.0 mm
|
Tightening torques, Nm
Alternator fixing bolt |
35
|
Alternator Tensioner Mount |
20
|
Nut of fastening of a tensioner of the generator |
35
|
Nut of fastening of a jellied pipe of an automatic transmission (097) |
80
|
Filler plug/level check hole automatic transmission fluid |
25
|
Plug of an inspection opening of an automatic transmission (01N) |
15
|
Bypass tube automatic transmission (01N) |
2
|
Bolt of fastening of the fuel filter (5 cylinder engine) |
25
|
Filler plug/level check hole manual transmission oils: | |
– gearbox 012 |
25
|
– gearbox 01E |
40
|
Fastening of the pump of system of the hydraulic booster of a steering management |
25
|
Wheel bolts |
110
|
Oil pan drain plug |
30
|
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