Installation
Install in reverse order. In this case, tightening torques must be taken into account. Install the rear final drive. Remove the exhaust silencer. Install the coil spring. Install the speed sensor at the rear. Tighten the wheel. Tighten the bolts securing the drive shaft to the wheel hub.
Parts and components of the drive shaft with an outer CV joint with a diameter of 88 mm and an inner CV joint with a diameter of 100 mm
I 1. Bolt. 200 Nm + turn 180°; Replace each time removed. Observe installation instructions when loosening and tightening; 2. Outer CV joint. External diameter: 89 mm. Replaceable only as an assembly. Install: using a plastic hammer, press onto the shaft until the locking ring springs. When installing, insert the locking ring into the chamfer of the hinge; if necessary, use pliers. The sealing surfaces of the CV boot/outer CV joint must be degreased during installation. When mounting a hinge on a profiled shaft, the teeth of the profiled shaft must be coated with a thin layer of lubricant used for the hinge; 3. Retaining ring. Always replace. Before installation, insert into the annular groove of the shaft (not visible when the hinge is installed); 4. Belleville spring; 5. Clamp. Replace each time when removed; 6. Boot of external CV joint without ventilation hole. Check for cracks and abrasions and replace if necessary. If damaged, check the outer CV joint. The sealing surfaces of the CV boot/outer CV joint must be degreased during installation. The sealing surfaces of the hinge boot/drive shaft must be degreased during installation; 7. Clamp. Replace each time when removed; 8. Drive shaft; 9. Clamp. Replace each time when removed; 10. Inner CV joint boot with a cap without a ventilation hole. Carefully remove the cap using a mandrel and replace if damaged. If damaged, check the inner CV joint. Seal The surfaces of the joint/CV joint boot must be degreased during installation. The sealing surfaces of the joint boot/drive shaft must be free of grease during installation. Before installing on the CV joint, apply sealant to the mating surface. Align the cap with the screw holes; 11. Backing plate; 12. Bolt. M 8.20 Nm + turn 90°. Replace each time when removed; 13. Belleville spring; 14. Inner CV joint. External diameter: 100 mm. Replaceable only as an assembly. The bonded surfaces of the cover/inner CV joint and the protective cover of the CV joint/CV joint must be degreased before installation. When mounting a hinge on a profiled shaft, the teeth of the profiled shaft must be coated with a thin layer of lubricant used for the hinge; 15. Seal. Replace each time removed. The CV joint surface to be glued must be degreased!; 16. Retaining ring. Replace each time when removed; 17. Cover. Carefully remove the cover using a mandrel and replace if damaged. Seal The surfaces of the joint/CV joint boot must be degreased during installation. Align the cover with the screw holes
Volumes and types of lubricant
When replacing the boot, re-lubricate the hinge. Lubricant for filling the joint. Use different types of lubricant for the outer and inner joints.
External hinge | Lubricant volume Total volume | From this to Hinge | From this into a corrugated case | |
[mm] | [G] | [G] | [G] | |
89 | 70 | Distribute the lubricant evenly in the joint | ||
Internal hinge | ||||
100 | 110 | Apply grease evenly to the joint, approx. half of the total volume |
External hinge | Lubricant volume Total volume | From this to Hinge | From this into a corrugated case | |
[mm] | [G] | [G] | [G] | |
94 | 80 | Distribute the lubricant evenly in the joint | ||
Internal hinge | ||||
107 | 120 | Fill the joint with grease through the ball grooves |
Parts and components of the drive shaft with an outer CV joint with a diameter of 94 mm and an inner CV joint with a diameter of 107 mm
1. Cover. Carefully remove the cover using a mandrel and replace if damaged. The bonded surfaces of the cover/inner CV joint must be degreased before installation. Before installing on the CV joint, apply sealant to the sealing surface; 2. Retaining ring. Replace each time when removed; 3. Inner CV joint. External diameter: 107 mm. Replaceable only as an assembly. The surfaces to be glued must be free of oil and grease. When mounting a hinge on a profiled shaft, the teeth of the profiled shaft must be coated with a thin layer of lubricant used for the hinge; 4. Inner CV joint boot with a cap without a ventilation hole. Carefully remove the cap using a mandrel and replace if damaged. If damaged, check the inner CV joint. Seal The surfaces of the cap/CV joint must be degreased during installation; 5. Backing plate; 6. Bolt. M 10. 70 N'M. Replace each time when removed.; 7. Clamp. Replace each time when removed; 8. Drive shaft; 9. Clamp. Replace each time when removed; 10. Outer CV joint boot without ventilation hole. Check for cracks and abrasions and replace if necessary. If damaged, check the outer CV joint. The sealing surfaces of the hinge boot/outer steel cap must be degreased during installation. The sealing surfaces of the hinge boot/drive shaft must be degreased during installation; 11. Clamp. Replace each time when removed; 12. Retaining ring. Always replace. Before installation, install in the annular groove of the shaft (not visible when the hinge is assembled). Before installing the constant velocity joint, align the locking ring upwards in the center of the hole; 13. Outer CV joint. External diameter: 94 mm. Replaceable only as an assembly. Install: using a plastic hammer, press onto the shaft until the locking ring springs. When installing, insert the locking ring into the chamfer of the hinge; if necessary, use pliers. The sealing surfaces of the CV boot/outer CV joint must be degreased during installation. When mounting a hinge on a profiled shaft, the teeth of the profiled shaft must be coated with a thin layer of lubricant used for the hinge; 14. Bolt. 200 Nm + turn 180°. Replace each time when removed; Observe the installation instructions when... loosening and tightening. When replacing the boot, re-lubricate the hinge
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