Door seals require special care, because cracks in the seals lead not only to the tightness of the door, but also to increased flow noise during movement.
When installing the bearing part of the door, it should be fixed according to the marks made before removal, screw in the fastening bolts 3, 4, 6, 9 and adjusting wedges 2 and 7 and tighten them a little. Install the assembled door, close it and check its position. If necessary, adjust it, and then tighten the bolts in the sequence 3, 9, 6 and 4 with a force of 30 Nm.
If the wedge is not enough to make the necessary adjustment, then a shim of the appropriate thickness can be placed under it.
Attention! It is not allowed to install two adjusting wedges in one place at the same time.
Installation of a door is carried out in sequence, return to removal.
Fit
Attention! Before fitting the front door, the rear door must first be fitted or it must already be installed properly.
1. Unscrew bolts of fastening and remove bracket of the lock of a door.
2. Fit the door in a longitudinal position. To do this, loosen the bolts of the hinges on the A-pillar so that the door together with the hinges can be displaced in the longitudinal direction.
3. Adjust the door so that the nominal gaps are observed and tighten the hinge bolts with a force of 30 Nm.
Nominal door clearances:
- A - 3.0 mm + 1 mm;
- B - 4.5 mm±0.5 mm;
- C - 3.5 mm±0.1 mm.
4. Fit the door laterally. To do this, loosen the bolts securing the hinges to the door so that the door can be displaced in the longitudinal holes of the hinges. Move the door and adjust it so that it is flush with adjacent body parts. This primarily applies to the front of the door. The rear part of the door is fitted by shifting the lock bracket.
5. Tighten the door hinge bolts with a force of 30 Nm.
6. Open the door and loosen the bolts securing the lock bracket so that the bracket can be displaced with a certain amount of force. Install the lock bracket so that the door protrudes slightly outwards.
7. Carefully close the door and move it, together with the bracket, inward so that the door is positioned exactly along the contour of the body.
8. Carefully open the door and tighten the bracket bolts to 20 Nm.
Attention! Changing the position of the lock bracket is performed only horizontally. The bracket is not adjustable in height.
Adjustment of the bearing part of the door
Before fitting the top of the door, the door itself as a whole must already be fitted.
9. Loosen the door top bolts just enough so that the top or adjusting wedges can be moved. To perform the adjustment, an assistant is required, who must be in the cabin.
10. Close the door. The assistant should press the door from the inside to the A-pillar and the ceiling.
11. Check from the outside the position of the bearing part of the door in the doorway. The protrusion of the door seal must rest against the A-pillar and the roof frame according to the contour.
12. Ask an assistant in the cabin to move the door towards you. The applied force should be slightly excessive to compress the rubber seal on the door.
13. Properly shift the adjusting wedge 7 to fit the door relative to the middle pillar (see illustration 10.0).
14. Carefully open the door and tighten bolts 3, 9, 6, 4 in sequence (see illustration 10.0).
10.0. Front door assembly:
1 - the top of the door with a bracket for hinged mechanisms. To dismantle it, it is necessary to remove the door trim, disconnect the power plugs and remove the wires. After that, mark the position of the top of the door with a thin felt-tip pen, unscrew the bolts 3, 9, 6 and 4 and remove the supporting part of the door
2, 7 - adjusting wedge. Wedge installation is required. By shifting the wedge 7, it is possible to tilt the top of the door relative to the B-pillar
3 - bolt. Tightening torque 30 Nm
4 - bolt. Tightening torque 30 Nm
5 - lower part of the front door. When removing it, it is not necessary to disconnect the bearing part of the door. Remove the lower part of the door upholstery, disconnect the plugs located on the door pillar, as well as the corrugated cover of the wiring harness. After that, disconnect all wires from the A-pillar. Unscrew the bolts securing the upper and lower door hinges with a T45 socket wrench and remove the door (see..illustrations 10.0a and 10.06)
6 - bolt. Tightening torque 30 Nm
8 - self-adhesive gasket 9± bolt. Tightening torque 30 Nm
10.0a. Upper door hinge:
1 - hex bolt. Tightening torque 30 Nm
2 - upper loop
3 - a bolt with a head with an internal polyhedron for a T45 socket wrench
4 - bolt. Tightening torque 30 Nm. Screwed in from inside
5 - threaded pin. Tightening torque 23 Nm
6 - plug hole for threaded pin
10.06. Lower door hinge:
1 - bottom loop
2 - bolt. Tightening torque 30 Nm
3 - front door
4 - bolt. Tightening torque 30 Nm
5 - head bolt with an internal polyhedron for a socket wrench. Tightening torque 30 Nm
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