Withdrawal
1.. Remove the door trim by wringing it out with a plastic wedge at point 1 and then at points 2, 3 and 4 (see illustration).
14.1. Remove the door upholstery by pressing it with a plastic wedge at point 1, and then at points 2, 3 and 4
2. Disconnect plugs of a heater of back glass and a jet.
3. Disconnect the central locking low pressure hose and the washer fluid supply hose. Attention! To facilitate the subsequent laying of wires in the door cavity, it is recommended to tie a twine to the ends of the wires, which, when the harness is pulled out, remains in the door cavity.
4.. Open the rear door and securely support it.
5. Disconnect the upper support of the gas-filled stop 1 of the door by pulling the retainer 3 with a screwdriver, and then removing the support from the pin 2 with a spherical head (see illustration).
14.5. Disconnect the upper support of the gas-filled stop 1 of the door by pulling the retainer 3 with a screwdriver, and then removing the support from the pin 2 with a spherical head
Attention! If necessary, the stop pins can be unscrewed. Tightening torque 15 Nm.
6. Mark the position of the tailgate in the hinges 2 by circling the places where the heads of the bolts 1 of the hinges fit with a felt-tip pen or a marker (see illustration).
14.6. Mark the position of the tailgate in the hinges 2 by circling the places where the heads of the bolts 1 of the hinges fit with a felt-tip pen or a marker:
3 - seal
4 - hinge fastening nut
5 - door
7. Remove the bolts with 1 hex socket (see illustration 14.6).
8. Remove the tailgate 5, working together with an assistant (see illustration 14.6). Installation
9. Install, acting together with an assistant, the back door into place.
10. Screw in the bolts 1, but do not tighten them (see illustration 31.6).
11. Reinstall the rear door gas struts.
Attention! If the stops were removed completely, then during installation it should be remembered that the stop rod should be facing up.
12. Level position of a back door, being guided by labels put before its removal. The tightening torque of the door hinge bolts is 21 Nm. When installing a new door, it will need to be adjusted.
13. Retract the wiring harness and washer and central locking hoses into the door cavity and connect them.
14. Check up functioning of a washer and the central lock.
15. Reinstall the tailgate trim.
Fit
Attention! Fitting the rear door must be done with the stop installed.
16. Remove an overlay of a threshold of a luggage carrier.
17. Unscrew the nuts 1 and remove the cover of the bracket 2 of the lock (see illustration).
14.17. Unscrew the nuts 1 and remove the cover of the bracket 2 of the lock
18. Slightly loosen the nuts 3 so that the bracket 4 can be displaced by applying a certain force (see illustration 14.17).
Attention! If the bracket was removed, then during installation it should be fixed so that the protrusion (see arrow in illustration 14.17) was turned back.
19. Unscrew the bolt 5 and remove the upper part 4 of the stop 3 (see illustration).
14.19. Unscrew the bolt 5 and move the upper part 4 of the stop 3:
1 - fastening bolt
2 - emphasis on the door
6 - stop rivet 3
20. Screw in the bolt 5 and slightly tighten it - (see illustration 14.19). Close the rear door and push it until its edge extends beyond the body line by about 2 mm.
21. Open the door and move the upper part 4 of the stop on the three locking grooves (see illustration 14.19).
22. Tighten bolt 5 in this position with 8 Nm. Stop 2 is fastened with bolt 1 with a tightening torque of 8 Nm (see illustration 14.19).
23. Move the lock bracket up a little.
24. Close the door and adjust it so that it is flush with the adjacent body parts in height.
25. Carefully open the door and tighten the door hinge nuts to 21 Nm.
26. Check the gaps of the door and, if necessary, align its position by loosening the hinges.
27. Install the cover on the lock bracket and tighten the fastening nuts with a force of 5 Nm.
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