Note. After removing the fuel hatch. The tank needs to be replaced.
Fuel tank hatch 1. Cable pull for emergency opening. Insert the rope pull through the hole in the neck of the fuel hatch. tank; 2. Fuel tank flap opening motor -V 155-. Removal: The gas tank flap has been removed. Disconnect the cable from the convenience system central control unit -J393- in the trunk towards the front. Remove the fuel filler flap motor -V155- from the body flange towards the front and disconnect the electrical connector. Installation: Install the fuel filler flap opening motor -V155- onto the flange and insert the emergency opening element into the luggage compartment; 3. Fuel hatch cover tank; 4. Fuel hatch tank Install the fuel hatch. tank with an inclination until the locking protrusions engage with the lowered flange on the side. Bolt together the fuel tank flap and the electric motor for opening the fuel tank flap -4-; 5. Bolt. 1.7 Nm; 6. Fuel filler hatch assembly. tank; 7. Drain hose
Removing the gas tank flap 1. Fuel filler hatch assembly. tank; 2. Fuel tank flap opening motor -V155-; 3. Bolt. 1.7 Nm; 4. Fuel hatch tank To remove, unscrew the bolt -3- and unlock the flap -arrows-, and then, starting from the rear, remove the fuel filler flap at an angle from the side. Insert the emergency opening cable through the hole in the niche of the gas tank flap
Unlock the fuel hatch cover. tank
Insert a screwdriver according to the figure between the hatch -2- and the mounting socket for the hatch -1- and release the lock. Pull the sunroof slightly back -arrow- from the lock. Remove the hatch.
Install the fuel hatch cover. tank
Install the hatch into the grooves of the mounting socket. Push the sunroof -2- forward until it clicks into the lock -arrows- of the mounting -1-.
Removing the fuel flap liner. tank
Unlock the hatch insert using the marks -arrows-.
To do this, insert a small screwdriver in the direction of the arrow at an angle from below along the marks on the fuel hatch liner. tank above the clamp.
Lift the screwdriver up a little and thereby release the latches located under it. Gradually pull the hatch insert out of the cutout.
Removing the fuel tank flap niche
The fuel filler flap has been removed. Using a master key -3370- vertically remove the neck of the fuel hatch. tank from a niche in the body.
Installation
Installation is in reverse order, observing the following. To ensure that the hose is installed without bending, align the edge of the drain hole along the axis with the edge of the body opening -arrow-.
Element for emergency opening of the gas tank flap 1. Fuel tank flap opening motor -V155-; 2. Cable pull for emergency opening. Install the fuel filler flap motor -V155- together with the cable on top of the fuel filler flap recess as shown in the illustration. Guide the cable to the rear into the passenger compartment and install it onto the lug on the flange of the convenience system central control unit -J393-; 3. Sidewall
Installation position of the fuel hatch. tank 1. Sidewall; 2. Glass cover of the gas tank flap. Adjust distance -A- = 2.2 mm evenly along the sidewall; 3. Fuel filler hatch assembly. tank As shown in the figure, slide it onto the body flange along the perimeter; 4. Drain hose. Install without bending
Fuel hatch drain hose tank 1. Drain hose. Install the drain hose under the fender liner, as shown in the figure, and insert it into the pipe; 2. Fuel hatch tank; 3. Rear guide piece. Loosen the wheel arch lock in the area of the drain hose and move it to the side. Insert the drain hose into the lower pipe of the fender liner, as shown in the figure
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