Withdrawal
Gasoline engines
1. Raise and secure the front of the vehicle.
2. Remove the hood.
3. Disconnect the negative battery cable.
4. Drain the oil and coolant.
5. Remove the engine top cover.
6. Disconnect the hoses from the radiator and expansion tank.
4-cylinder petrol engines
7. Remove the radiator cooling fan.
5-cylinder petrol engines
8. Remove the front bumper and radiator fan.
9. Remove the radiator.
10. On air-conditioned models, unscrew the radiator bolts, unscrew its bracket, and slide the radiator forward to secure it to the support.
11. On AAR and ANN·models, disconnect the hoses and remove the coolant pipe from the left side of the engine. Remove the cover from the left drive shaft and disconnect the exhaust pipe and catalytic converter from the exhaust manifold.
12. Disconnect the exhaust pipe from the bracket. Disconnect the fuel lines from the fuel distributor.
All models
13. Disconnect all wires interfering with the removal of the engine.
14. Disconnect the pipe connecting the air filter and throttle.
15. Disconnect the fuel supply and return pipes. Disconnect the accelerator cable.
16. Disconnect the hoses from the heater core.
17. Disconnect a wire from the switch of lanterns of a backing located on a transmission.
18. Remove extra straps.
19. Remove the air conditioning compressor without disconnecting the hoses from it.
20. Remove the power steering pump without disconnecting the hoses from it.
21. On automatic transmission engines, disconnect the transmission fluid lines from the engine oil pan.
22. Remove the starter.
23. Remove the bolts securing the drive disc to the torque converter.
24. Disconnect the exhaust pipe from the manifold.
25. Remove the bolts securing the gearbox to the engine. Leave the top bolt unscrewed.
26. Mount the engine on a lift.
27. Tighten the engine mounting nuts.
28. Install a jack under the gearbox.
29. Unscrew the last bolt and remove the engine.
If necessary, remove the engine intermediate plate and clutch.
Diesel engines
1. Remove the hood.
2. Disconnect the negative battery cable.
3. Drain the oil and coolant.
4. Raise and secure the front of the vehicle.
4-cylinder diesel engines
5. Remove the engine top cover.
6. Remove the cooling fan.
7. Remove the air intake located on the radiator.
8. Remove the air filter.
9. Disconnect the pressure control solenoid valve.
10. Remove the tubes connecting the heat exchanger and intake manifold, and heat exchanger and turbocharger.
11. Disconnect the exhaust pipe from the turbocharger.
5-cylinder diesel engines
12. Remove the front bumper and radiator fan.
13. Remove the radiator.
14. On air-conditioned models, Unscrew the radiator bolts, unscrew the radiator bracket and slide the radiator forward, securing it to the support.
15. Remove the cross member at the rear of the gearbox (ABP, AAT, AEL). On AAS models, remove the front engine mount.
16. Remove the fuel pump drive belt cover.
17. Remove the air filter.
18. Remove the tubes connecting the heat exchanger and intake manifold, and heat exchanger and turbocharger.
19. Disconnect the hoses from the intake manifold and exhaust gas control valve.
20. Disconnect the ground wire from the right engine mount bracket.
21. Disconnect the fuel filter bracket from the left engine mount bracket.
22. Remove the front engine mount.
All models
23. Disconnect the hoses from the radiator, cylinder head and expansion tank.
24. Disconnect the wires from the generator.
25. Disconnect the wiring interfering with the removal of the engine.
26. Disconnect the fuel supply and return pipes from the fuel pump.
27. Disconnect the accelerator cable.
28. Disconnect vacuum hoses.
29. Disconnect the hoses from the heater core.
30. Disconnect the wires from the speedometer sensor and reverse light switch.
31. Remove extra straps.
32. Remove the air conditioning compressor without disconnecting the hoses from it.
33. Remove the power steering pump without disconnecting the hoses from it.
34. Unscrew the bolts and remove the power steering pump pulley.
35. Unscrew bolts and remove the pump.
36. On automatic transmission engines, disconnect the transmission fluid lines from the engine oil pan.
37. Remove the starter.
38. Remove the bolts securing the drive disc to the torque converter.
39. Disconnect the exhaust pipe and catalytic converter from the exhaust manifold.
40. Remove the bolts securing the gearbox to the engine. Leave the top bolt unscrewed.
41. Mount the engine on a lift.
42. Unscrew the support nut and remove the washers.
43. Install a jack under the gearbox.
44. Unscrew the last bolt and remove the engine.
45. Remove the clutch if necessary.
Installation
All engines
Installation is carried out in the reverse order of removal, while remembering to lubricate the splines of the drive shaft of the engine with high melting point grease.
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