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B4 (1991-1996) B3 (1986-1991) B3 (1986-1991, petrol) B2 (1979-1986)

Removal and installation the radiator (Audi 80 B3)

  • Home
  • Audi 80
  • B3 (1986-1991)
  • Power unit
  • Cooling system
  • Removal and installation the radiator
            0
Table of contents: Removal ↓ Installation ↓

Removal



Remove the radiator grille.

Drain and collect the coolant.

Disconnect the electrical plug from the thermal switch on the side or bottom of the radiator and from the fan motor. Release the wires from the cable ties.

Remove the hose from the radiator at the top and bottom.

Remove the connecting hoses to the expansion tank.

Unscrew the radiator. Unscrew 1 nut from the rubber-metal shock absorbers on the bottom left and right and remove them with washers.

5-cylinder engine: Loosen the radiator trim to the right of the radiator.

Unscrew the upper radiator mount.

Tilt the upper radiator mount.

Tilt the radiator and remove it together with the fan.

Installation



Replace worn rubber bushings and rubber-metal shock absorbers.

Insert the radiator with the fan from above and screw it from below with a force of 10 Nm.

Screw on the right radiator trim.

Screw the top mount with a torque of 10 Nm.

Place the hoses on top and bottom and secure them with clamps.

Install the radiator grille.

Connect the fan and thermal switch electrical wires and secure the wires with cable ties.

Fill with coolant.

After the test drive, check all radiator connections and cooling system hoses.
The article was checked by auto expert Elisey Ermolaev
This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian

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Audi 80 B3: Cooling system
Next articles

Checking the electric fan switch sensor
Removal and installation the coolant pump
Removal, installation and checking the coolant thermostat
Possible malfunctions of the engine cooling system
Checking the cooling system
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80(B4, 1991-1996) 
  • General information
  • User manual
  • Maintenance
  • Troubleshooting
  • Power unit
  • Engine
  • Cooling system
  • Heating and ventilation
  • Petrol injection
  • Diesel fuel system
  • Fuel system
  • Exhaust systems
  • Ignition system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Brake system
  • Suspension and steering wheel
  • Body
  • Body and trim
  • Electrical equipment
  • Electrical system
  • Electrical circuits
 
80(B3, 1986-1991) 
  • General information
  • Repair characteristics
  • Maintenance
  • Power unit
  • Gasoline engine
  • Diesel engine
  • Engine lubrication system
  • Fuel system (gasoline)
  • Injection system (gasoline)
  • Fuel system (diesel)
  • Ignition system
  • Cooling system
  • Heater
  • Exhaust system
  • Transmission
  • Clutch and gearbox
  • Chassis
  • Steering
  • Brake system
  • Car suspension
  • Body
  • Body elements
  • Electrical equipment
  • Power devices
  • Lighting and appliances
  • Electrical circuits
 
80(B3, 1986-1991, petrol) 
  • General information
  • User manual
  • Maintenance
  • Power unit
  • Engine 4-cylinder
  • Engine 5-cylinder
  • Cooling system
  • Fuel and exhaust systems
  • Ignition system
  • Transmission
  • Clutch
  • Mechanical transmission
  • Automatic transmission
  • Drive shafts
  • Chassis
  • Brake system
  • Suspension
  • Steering
  • Body
  • Exterior
  • Interior
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
 
80(B2, 1979-1986) 
  • General information
  • User manual
  • Power unit
  • Engine FZ
  • Engine EP, YP, YZ, DT, DS, DZ
  • Transmission
  • Clutch
  • 4 speed gearbox
  • 5 speed gearbox
  • Front wheel drive
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Brake system
  • Electrical equipment
  • Equipment and devices
  • Electrical circuits
 
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