Carefully! The crankshaft must not be removed. Even loosening the nuts of the main bearing caps leads to deformation of the main bearing beds of the cylinder block, due to such deformations, the clearance in the bearing decreases. Even if the bearing shells are not replaced, the bearings may be damaged due to the changed clearance. If the nuts of the bearing caps have been loosened, the cylinder block must be replaced as a whole together with the crankshaft. It is not possible to measure bearing clearance in workshop conditions.
Crankshaft:
1. Timing belt top cover
2. Toothed belt
3. 10 Nm
4. 25 Nm
5. 100 Nm
6. Camshaft gear
7. Hub with gear rim. Use support -T10051- to loosen and tighten, use puller -T10052- to remove
8. Rear timing belt cover
9. Sealing sleeve, replace if damaged
10. Hall sender -G40- for camshaft positioning, pull out sealing sleeve to remove
11. Cylinder head mounting bolt, replace, follow the sequence when loosening and tightening, install washers in the cylinder head before installation
12. Bolt, 10 Nm for engine cover
13. Cylinder head cover
14. To turbocharger
15. 10 Nm, follow the sequence when loosening and tightening
16. Pressure reducing valve for crankcase ventilation
17. Oil filler neck (not available separately as a spare part)
18. Cover, replace gasket if damaged
19. Seal, replace if damaged
20. Bracket for fuel lines
21. Cylinder head cover gasket, replace if damaged
22. 20 Nm
23. Hanging eye
24. Pump nozzle
25. Central plug connector unit injector
26. From the brake booster
27. Tandem pump for fuel supply and vacuum system supply
28. Supply hose from the fuel filter: white or with a white mark. Make sure fastening is secure
29. Drain hose to the fuel filter: blue or with a blue mark. Make sure fastening is secure
30. Gasket, replace
31. Bracket
32. Cone nut
33. Cylinder head, after replacing, drain the old one and pour new coolant into the cooling system
34. Cylinder head gasket, replace, observe marking. After replacing, drain the old and pour new coolant into the cooling system
35. Glow plug
36. Tension roller
37. 20 Nm + tighten by 45°
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