Table of contents: Front body ↓ Rear body ↓
Front body
1. The installation details of the components located on the front housing of the climate control system are shown in the illustration.
15.1. Installation details of components located on the front housing of the climate control system:
1 - Front housing of the climate control system;
2 - Fan control unit L26 4, different options available (for models with or without additional heating);
3, 9 - Bolt, 10 Nm;
4 - Air conditioning fan V2;
5 - Connecting rod;
6 - V113 activator of the recirculation flap with position sensor G143, there are different versions;
7 - Evaporator outlet temperature sensor G263;
8 - Mounting plate with two damper actuators: on the "Deluxe" system - V109 (air supply to the right anterior footwell) and V159 (right temperature flap), and on the "Basic" system - V108 (air supply to the left anterior footwell) and V158 (left temperature flap);
10/11 - Right/left radiator cap;
12 - Mounting plate with two damper actuators, only on the "Deluxe" system: V108 (air supply to the left front footwell) and V158 (left temperature flap);
13 - Mounting plate with two or three flap actuators: V107 (glass blowing), V299 (air supply through the left side deflector) and V110 (air supply through the left central deflector, only on the "Deluxe" system);
14 - Temperature sensor wire;
15/16-G385 / G386 sensor for left/right chest-level air temperature, only on models with the "Deluxe" system;
17 - Mounting plate with two damper actuators, only on the "Deluxe" system: V300 (air supply through the right side deflector) and V111 (air supply through the right central deflector);
18 - Connection, only on models without glove compartment cooling;
19/20/21 - Hose/Duct/Bolt, Cooled Glove Box Models Only;
22 - Connector holder;
23 - Intake air temperature sensor G89;
24 - Air conditioning system housing wiring harness;
25 - Electrical wiring tie;
26/27 - Sensor G261/G262 for temperature in the front left/right footwell, only on models with the "Deluxe" system.
2. The main components of the climate control system housing are shown in the illustration.
15.2. Main components of the climate control system housing:
1 - Air intake, cannot be disassembled;
2 - Bolt;
3 - Cabin filter;
4 - Cabin filter cover;
5 - Right heater radiator cover;
6 - Lower cover of the heater radiator;
7 - Lid retaining pin 6;
8 - Left heater radiator cap;
9 - Heater radiator;
10 - Coolant hose clamp;
11, 12 - Heater radiator coolant supply/return pipe;
13 - O-ring, must be replaced;
14 - Support plate with foam seal;
15 - Sleeve for coolant pipes, in the bulkhead opening;
16 - Evaporator housing;
17 - Air distribution housing;
18 - Threads for fastening mounting plates with activators to the climate control system body.
3. The air distribution housing assembly details are shown in the illustration.
15.3. Air distribution housing assembly parts:
1 - Foam seal for air duct connections;
2 - Bolt;
3 - The upper part of the distribution body, with various air ducts and dampers;
4 - Lower part of the distribution housing, with temperature control dampers;
5 - Holder.
4. The assembly details of the evaporator body are shown in the illustration.
15.4. Evaporator housing assembly parts:
1 - Foamed seal of the air conditioning system housing on the bulkhead;
2 - Bolt, 10 Nm;
3 - Expansion valve;
4, 5 - Sealing ring, subject to replacement;
6 - Valve retaining plate 3;
7 - Foamed seal of refrigerant lines on the evaporator body;
8 - Evaporator with foam seal;
9 - Sealing tape;
10 - Lower part of the evaporator housing;
11 - Glued rubber element;
12 - Air duct;
13 - Upper part of the evaporator housing;
14 - Fixators;
15 - Bolt.
Rear body
5. The installation details of the components located on the rear housing of the climate control system are shown in the illustration.
15.5. Installation details of components located on the rear housing of the climate control system:
1, 20 - Hose clamps;
2/3 - Coolant supply/return hose;
4 - Sensor G406 for temperature of air supplied from the rear right vent;
5 - Activator V240 rear right air flow control flap, with position sensor G390;
6 - Bushing for coolant hoses and refrigerant lines;
7, 23 - Connecting rod, mark before removing to avoid confusion;
8 - V314 actuator for rear temperature flap with position sensor G392;
9 - Bolt;
10, 11 - Bolt, 10 Nm;
12, 13, 15, 17 - Sealing ring, subject to replacement;
14/16 - Refrigerant line in the high/low pressure circuit;
18 - Fan control unit J391 24;
19 - Refrigerant drain port with valve;
21 - Rear climate control housing;
22 - Activator V313 rear left temperature flap, with position sensor G391;
24 - V80 climate control fan;
25 - Rear heater radiator;
26 - Body wiring harness 21;
27 - Activator V239 rear left air flow control flap, with position sensor G389;
28 - Sensor G405 for temperature of air supplied from the rear left deflector.
6. The main components of the rear housing of the climate control system are shown in the illustration.
15.6. Main components of the rear housing of the climate control system:
1 - Bolt;
2 - Radiator cap 3;
3 - Rear heater radiator;
4, 5 - Foam seal, to rear air duct;
6/7 - Rear right/left air volume control valve, do not remove;
8/9 - Rear right/left temperature flap, do not remove;
10 - Foam block for sound absorption;
11 - Air flow direction and distribution housing, cannot be disassembled;
12 - Evaporator;
13 - Foam seal, bonded to evaporator;
14 - Foam seal bonded to evaporator refrigerant lines;
15 - Expansion valve holder;
16, 17 - Sealing ring, subject to replacement;
18 - Rear expansion valve;
19 - Bolt, 10 Nm;
20 - Evaporator housing;
21 - Lid.