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C5 Allroad (1999-2005) C5 (1997-2004) C4 (1994-1997)

Diesel engine control system (Audi A6 C4)

  • Home
  • Audi A6
  • C4 (1994-1997)
  • Engine repair
  • Fuel system (diesel)
  • Diesel engine control system
            0
Table of contents: Accelerator pedal position sensor ↓ Coolant temperature sensor ↓ Crankshaft speed sensor ↓ Shut-off valve ↓ Engine starting system valve ↓ Pressure regulating valve (1Z and… ↓ Incoming air temperature sensor (aVR… ↓ Air flow sensor (except AAS engines) ↓ Electronic control unit ↓ System relay ↓ Clutch and brake pedal switches ↓ Fuel temperature sensor ↓

Accelerator pedal position sensor



Removal



1. Remove the trim panel.

2. Disconnect the cable, return spring and remove the pedal from the bracket.

3. Loosen the mounting bolts and remove the sensor.

Installation



Installation is carried out in the reverse order of removal.

Coolant temperature sensor



Removal



1. Drain some of the coolant from the engine.

2. Disconnect the connection connector and unscrew the sensor.

Installation



Installation is carried out in the reverse order of removal.

Crankshaft speed sensor



Removal



1. Disconnect the connection connector.

1. Disconnect the connection connector.


2. Loosen the mounting screws and remove the sensor from the cylinder block (aAT engine).

Installation



Installation is carried out in the reverse order of removal.



Shut-off valve



Removal



Removal


1. Unscrew the fastening nut and disconnect the wire.

2. Unscrew the valve and remove the sealing ring.

Installation



Installation is carried out in the reverse order of removal.

Engine starting system valve



Removal



1. Loosen the mounting screw and remove the valve from the injection pump.

2. Remove the sealing rings and filter. Disconnect the connection connector.

Installation



Installation is carried out in the reverse order of removal.

Pressure regulating valve (1Z and AHU engines)



Removal



1. Disconnect the air ducts that interfere with removal.

1. Disconnect the air ducts that interfere with removal.


2. Disconnect the connection connector.

2. Disconnect the connection connector.


3. Disconnect the vacuum hoses, marking them before removing.



3. Disconnect the vacuum hoses, marking them before removing.


4. Unscrew the mounting nuts and remove the valve.

Installation



Installation is carried out in the reverse order of removal.

Incoming air temperature sensor (aVR engine)



Removal



1. Disconnect the connection connector.

2. Remove the retaining clip and remove the sensor.

Installation



Installation is carried out in the reverse order of removal.

Air flow sensor (except AAS engines)



Removal



Removal


1. Remove the plastic cover from the inlet pipe and the intermediate pipe.

1. Remove the plastic cover from the inlet pipe and the intermediate pipe.


2. Disconnect the air hose from the air flow sensor.



2. Disconnect the air hose from the air flow sensor.


3. Disconnect the air hose from the sensor.

3. Disconnect the air hose from the sensor.


4. Release the cover retaining clips.

4. Release the cover retaining clips.


4. Release the cover retaining clips.


5. Disconnect the connection connector and remove the cover and air flow sensor.



5. Disconnect the connection connector and remove the cover and air flow sensor.


5. Disconnect the connection connector and remove the cover and air flow sensor.


6. Disconnect the connection connector and remove the cover and sensor (aAT engine).

6. Disconnect the connection connector and remove the cover and sensor (aAT engine).


7. Remove the sensor shield.

7. Remove the sensor shield.


7. Remove the sensor shield.


8. Remove the air flow sensor mounting bolts.



Installation



Installation is carried out in the reverse order of removal.

Electronic control unit



Removal



Removal


1. Remove the trim panel and the electronic control unit cover.

1. Remove the trim panel and the electronic control unit cover.


2. Loosen the mounting bolts to gain access to the electronic control unit and remove it, disconnect the connection connectors.

Installation



Installation is carried out in the reverse order of removal.

System relay



Removal



1. Remove the trim panel.

2. Loosen the mounting screw, remove the cover and take out the relay.

Installation



Installation is carried out in the reverse order of removal.

Clutch and brake pedal switches



Look subsection 9.1.5 and subsection 10.15.

Fuel temperature sensor



Removal



1. Remove the injection pump cover.

2. Loosen the mounting screws and remove the sensor.



Installation



Installation is carried out in the reverse order of removal.
The article was checked by auto expert Georgy Rodionov
This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian

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Audi A6 C4: Fuel system (diesel)
Next articles

Fuel injectors
Residual fuel volume (AAS engine)
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AAS engine idle speed and maximum operating speed
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A6(C5 AR, 1999-2005) 
  • General information
  • User manual
  • Maintenance
  • Troubleshooting
  • Power unit
  • V6 petrol engines
  • V8 petrol engines
  • Diesel engines
  • Cooling and heating system
  • Injection system (gasoline)
  • Fuel system (diesel)
  • Supply system
  • Exhaust system
  • Ignition system
  • Transmission
  • Clutch
  • Mechanical gearbox
  • Automatic gearbox
  • Chassis
  • Brake system
  • Car suspension
  • Steering
  • Body
  • Body elements
  • Doors, locks and windows
  • Electrical equipment
  • Equipment and devices
  • Power devices
  • Electrical circuits
  • Schemes (petrol engine 2.7 l)
  • Schemes (petrol engine 4.2 l)
  • Schemes (diesel engine 2.5 l)
 
A6(C5, 1997-2004) 
  • General information
  • User manual
  • Maintenance
  • Power unit
  • Engine repair
  • Cooling system
  • Fuel system
  • Engine management
  • Fuel system (diesel)
  • Exhaust system
  • Transmission
  • Clutch
  • Car gearbox
  • Chassis
  • Front suspension
  • Rear suspension
  • Steering
  • Wheels and tires
  • Brake system
  • Body
  • Exterior
  • Interior
  • Electrical equipment
  • Air conditioner
  • Equipment and devices
  • Electrical circuits
 
A6(C4, 1994-1997) 
  • General information
  • User manual
  • Maintenance (gasoline)
  • Maintenance (Diesel)
  • Gasoline engines
  • 4 cylinder engines
  • 5 cylinder engines
  • 6 cylinder engines
  • Diesel engines
  • 4 cylinder engines
  • 5 cylinder engines
  • Engine repair
  • Removal and reassembly
  • Cooling system
  • Single point injection system
  • Multipoint injection system
  • MPI/MPFI injection system
  • Fuel system (diesel)
  • Exhaust system
  • Ignition system
  • Transmission
  • Clutch
  • Manual transmission
  • Automatic transmission
  • Drive shafts
  • Chassis
  • Brake system
  • Front suspension
  • Rear suspension
  • Steering
  • Body
  • Exterior (external elements)
  • Interior (internal elements)
  • Electrical equipment
  • Power devices
  • Lighting and appliances
  • Electrical circuits
 
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