Withdrawal
Remove the engine hood. Remove engine cover -arrows-. Remove the noise insulation below, to do this: Disconnect the crankcase breather hose.
Use a screwdriver to remove caps -2- and -4- from wiper arms. Loosen the nuts on both levers a few turns. Release levers -1- and -2- by slightly deflecting them on the wiper shafts. Loosen nuts completely and remove wiper arms.
Disconnect the washer fluid pipe -3-. Unplug electrical connectors -4- and -5- for heated washer nozzles. Unclip hose clamp -6- Using hose clamp pliers -VAG 1921-, remove drain hose from fairing grille. Remove rubber seal -3- for fairing grille. Remove fairing grille -2-. Release the washer fluid pipe.
Remove bolts and nuts -arrows-. Remove the fresh air intake duct and hang it over the right side of the vehicle.
Unplug electrical connector -2- from air mass meter -G70-. Detach vacuum hose -1-. Release hose clamp -4- and remove air duct with air mass meter -G70-. -Pos. 3- ignore.
Bolt front right load eye -T40016- to cylinder head.
Screw rear left load eye -T40016/1- to cylinder head.
Position crosshead -10-222 A- with adapters -10-222 A/13- on wing connecting edges. The lead screw of the traverse is facing forward.
Install 2 eyelets -10-222 A/12- on rear left load eye -T40016- on cylinder head. Attach lifting device -2024 A- to engine and crosshead -10-222 A- as shown.
Instruction. To equalize the position of the center of gravity of the power unit, the hook bars must be inserted as shown in the figure. The hooks and locking pins of the hanging device must be secured with cotter pins.
Tighten the motor on the lead screw. Do not lift the engine. Loosen nut -3- only after replacing engine mounting.
Remove bolts -1- and -2- and remove bracket with engine mount.
Installation
Install in reverse order, but replace the self-locking nuts and bolts. Replace bolts that are tightened to a certain angle. The hoses and pipes of the air pressurization system must be cleaned of oils and grease before installation. Never use lubricants. Use clamps of the appropriate series to fasten all hose connections. When assembling, install all binders in their original places. Install and adjust wiper arms.
Tightening torques:
- Engine mount to body: 23 Nm + 90°1)
- Bracket to motor bracket: 60 Nm + 90°1)
- To engine mount: 40 Nm + 90°1)
1) Replace bolt.
Visitor comments