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A2 (1999-2005)

Removal and installation the thermostat (Audi A2)

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  • A2 (1999-2005)
  • Engine 1.2 l (diesel)
  • Cooling system
  • Removal and installation the thermostat
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Table of contents: Removal ↓ Installation ↓ Checking the Thermostat ↓

Removal



Remove the engine hood. Remove the engine cover. Remove the noise insulation screen located below, to do this, disconnect the crankcase ventilation hose. Open the expansion tank cap. Remove the noise insulation screen. Place a tray for the VAS 6208 service cranes under the engine. Remove the lower coolant hose from the Strelka radiator and drain the coolant.

Unscrew the lower bolt «lower arrow» of the coolant connection pipe.


Unscrew the lower bolt "lower arrow" of the coolant connection pipe.

Remove the dipstick from the guide tube. Shine the guide tube «1» of the dipstick. Remove the oil…


Remove the dipstick from the guide tube. Shine the guide tube "1" of the dipstick. Remove the oil filler tube "2" from the oil tank.

Remove the upper bolt -upper arrow- of the coolant connection pipe. Turn the thermostat clockwise…


Remove the upper bolt -upper arrow- of the coolant connection pipe. Turn the thermostat clockwise by about 90° and remove it from the coolant connection pipe. Remove the sealing ring.



Installation



Installation is in the reverse order, in this case it is necessary to replace the sealing ring.…


Installation is in the reverse order, in this case it is necessary to replace the sealing ring. Clean or strip the seating surface of the sealing ring. Insert thermostat "3" with a new sealing ring "2" into the connecting pipe "1". For installation, the thermostat bracket must be positioned horizontally, as shown in the figure.

Wet the sealing ring «2» with coolant concentrate «G12+». Turn the thermostat counterclockwise…


Wet the sealing ring "2" with coolant concentrate "G12+". Turn the thermostat counterclockwise "arrow" by approx. 90°. Fill with coolant.

Tightening torques:


Tightening torques:


  • Connecting pipe to the cylinder block: 15 Nm
  • Oil dipstick guide tube to oil filter holder: 10 Nm

Checking the Thermostat



Heat the removed thermostat in water.

Beginning of the openingEnd of openingOpening progress
approx. 87°Capprox. 102°C 1)not less than 8 mm

1) It is impossible to believe.

(The article is a reprint of material from «Audimanual.ru»)
The article was checked by auto expert Daniil Ushakov
This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian

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Previous articles
Audi A2: Cooling system
Next articles

Removal and installation the cooling system pump
Cooling system hose connection diagram
Removal and installation the radiator
Removal and installation the radiator fan


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