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D2 (1994-2002)

General information about 3.7 and 4.2 liter petrol engines (Audi A8 D2)

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  • General information about 3.7 and 4.2 liter petrol engines
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Table of contents: Technical data ↓ Tightening torques* of main threaded… ↓
The cars are equipped with eight-cylinder V-shaped engines (V8) with liquid cooling. The engines are located longitudinally in the engine compartment.

The engine cylinders are cast from grey cast iron as one piece with the cylinder block. The cylinder heads are made of light alloy and are bolted to the cylinder block. Steel guide bushings and valve seats are pressed into the cylinder head. An oil pan is attached to the bottom of the engine cylinder block, into which the oil needed for lubrication and cooling of the engine flows.

The engines use a cross-flow design, where the air-fuel mixture enters the engine cylinders on one side of the engine, and the exhaust gases are removed on the other side of the engine. This design significantly improves the filling of the cylinders with the air-fuel mixture and the removal of combustion products.

Each cylinder has two intake and two exhaust valves. Each section of the cylinder block has a separate cylinder head with two camshafts. One camshaft controls the intake valves, the other – the exhaust valves. The camshafts controlling the exhaust valves are driven by a single toothed belt. The camshaft controlling the intake valves is driven by the camshaft controlling the exhaust valves.

Valve clearances are adjusted automatically using hydraulic tappets, so manual adjustment is not required.

An oil pump driven by the crankshaft serves to supply oil to the engine's rubbing surfaces. Under pressure, oil is supplied through channels to the crankshaft and camshaft bearings.



The water pump is located at the front of the engine and is driven by a timing belt. Keep in mind that engine cooling system should be filled year-round with a mixture of antifreeze and low-lime water.

The fuel-air mixture is prepared and ignited in the engine cylinders by the engine management system, which does not require adjustments during operation. The ignition advance angle and idle speed are regulated by the engine management system. During maintenance, it is necessary to replace the spark plugs and the air filter element.

Warning: The radiator fan may come on after the engine has stopped and the ignition has been turned off, so be careful when working on a hot engine. To prevent the radiator fan from coming on, disconnect the electrical connector from the radiator fan motor.


Technical data



Cylinder head



Deviation from flatness of the mating surface of the cylinder head, mm

0,1

Length of toothed belt shock absorber, mm:



on a cold engine

136–139

on a hot engine

126–129

Camshaft



Maximum axial clearance of the camshaft, mm

0,15

Minimum permissible distance from the end of the valve to the upper surface of the cylinder head, mm:

aBZ engine:



intake valves

36

exhaust valves

36,3

aEW engine:



intake valves

36,4

exhaust valves

36,4

aHC engine:



intake valves

25,7

exhaust valves

36,4



Tightening torques* of main threaded connections, Nm



Torque converter to drive disc:



engine code ABZ

35

engine code AEW

85

Front right bracket to engine

45

Generator to engine:



M10

40

M8

25

Crankshaft pulley mounting bolt:



without special tool 2079

450

with special tool 2079

350

Exhaust manifold to cylinder head

25

Air Conditioning Compressor to Bracket

25

Air conditioner bracket

25

Exhaust inlet pipe to manifold

40

Front right bracket to engine

45

Lower frame to body

65 + turn 180°

Bolts for fastening the vibration damper to the crankshaft pulley

25

Timing Belt Tensioner Roller

25

Camshaft pulley mounting bolt

55

Bolt securing the sensor rotor to the rear of the cylinder head

20

Cylinder head mounting bolts:



stage 1

tighten to 40

stage 2

tighten to 60

stage 3

turn 180°

Camshaft Bearing Cap

15

Timing Belt Cover Fastening Bolts

10


* For other threaded connections, the tightening torques are as follows, Nm: M6 – 10; M8 – 20; M10 – 45; M12 – 65.
The article was checked by auto expert Nikita Rudakov
This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian

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Audi A8 D2: Petrol engine 3.7L and 4.2L
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A8(D2, 1994-2002) 
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