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C5 Allroad (1999-2005) C5 (1997-2004) C4 (1994-1997)

Identifying and troubleshooting clutch problems (Audi A6 C5)

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  • Audi A6
  • C5 Allroad (1999-2005)
  • General information
  • Troubleshooting
  • Identifying and troubleshooting clutch problems
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Table of contents: The clutch is jerking ↓ The clutch is slipping ↓ The clutch disengages poorly ↓ Noise when clutch pedal is depressed ↓ Waxing and fading noise when pushing… ↓

The clutch is jerking



Engine and gearbox mounts are faulty



Check and replace if necessary.

The gearbox support is poorly secured



Tighten the mounting bolts.

The pressure plate fits unevenly



Replace the disk.

The driven disk is not an original part



Replace the driven disk. Install the original part.

The crankshaft is not aligned with the gearbox input shaft



Check the engine and gearbox centering surfaces.

The clutch release fork is pushing to one side



Check the clutch release fork.

The clutch is slipping



The clutch driven disc is worn out



Check the thickness of the friction lining of the disc, replace if necessary.

The clutch slave cylinder is jammed



Replace the cylinder.

Diaphragm spring tension too low



Replace the pressure plate.

The clutch hydraulic drive slave cylinder is leaking



Perform a visual inspection.

Hardened or oily friction lining



Replace the clutch slave disc.

The clutch is overheated



Install a new original clutch.

The clutch disengages poorly



The friction lining is covered with abrasion products



Replace the clutch slave disc.

The clutch disc is seized on the input shaft of the gearbox, the spline connection is dry or stuck together



Clean the splined connection, remove burrs, remove rust if necessary and lubricate again, for example, apply molybdenum powder.

Lateral runout of the clutch driven disc



Check the disk and replace if necessary.



Primary (master) cylinder is leaking



With the clutch pedal depressed, observe whether the brake fluid is bubbling in the reservoir. Replace the cylinder.

The clutch pedal does not reach the limit stop



Check if the limiter is reached. If necessary, cut the mat.

Defective release bearing



Check the bearing.

Air in the hydraulic system



Bleed the clutch drive.

The primary shaft centering bearing in the flywheel is faulty



Replace the centering in the flywheel (needle) bearing.

The driven disk is warped or the friction lining is damaged



Replace the pressure plate.

Noise when clutch pedal is depressed



The clutch release bearing is faulty



Check the release bearing, replace it.

The driven clutch disc hits the pressure plate



Replace the clutch slave disc.

Waxing and fading noise when pushing or towing the vehicle, or when driving with the clutch disengaged



The movement of the torsion springs of the driven clutch disc is difficult



Replace the clutch slave disc.

The rivets on the clutch pressure plate have come loose



Replace the disk.

Clutch imbalance is too great



Replace the pressure and driven disks.
The article was checked by auto expert Alexey Ivanov
This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian

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Audi A6 C5 Allroad: Troubleshooting
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A6(C5 AR, 1999-2005) 
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