Withdrawal
Pull out the oil dipstick. Remove noise insulation -arrows-. Place used oil collection unit -VAG 1782- under engine. Drain the oil. Unscrew bracket -1-. Pos. -2- ignore.
Release screws -1- for pendulum support Pos. -2- and -3- are ignored.
Unbolt bracket for air pipe from sump -arrows-.
On the oil sump, unscrew the bolt -2- of the oil dipstick guide tube fitting. Pos. -2- ignore.
Unscrew bolts -arrows- connecting gearbox to sump. Loosen and unscrew bolts -1...16- crosswise.
Instruction. The bolts on the gearbox side -1 and 2- can be accessed through the recess -arrow- of the dual-mass flywheel -3- by turning the dual-mass flywheel to the required position. The bolts can be removed using the wrench -T10058-.
Remove the oil pan, if necessary, loosen it with light blows with a rubber mallet.
Installation
Install in reverse order, but the seal must be replaced. oil dipstick guide tube ring. Replace seal. oil dipstick guide tube ring.
Remove sealant residues on oil sump and cylinder block, e.g. using a drill with a plastic bristle brush. Clean seal. surfaces; they should be free of oil and grease. Cut off the tube spout at the front mark; approx. 2 mm).
Apply sealant to the clean sealing surface of the oil pan as shown. Sealant strip thickness: 2-3 mm.
Instruction. The bead of sealant must not be thicker than 3 mm, otherwise excess sealant may get into the oil pan and clog the oil strainer in the intake pipe. Especially carefully apply a bead of sealant in the area of the rear seal. flange -arrows- The oil sump must be installed within 5 minutes of applying the sealant.
Install the oil pan and tighten the bolts. First screw oil sump to cylinder block with bolts -1...16- crosswise to 5 Nm. Bolt sump to gearbox -arrows-. Tighten bolts -1...16- crosswise.
Instruction. When installing the oil pan with the engine removed, make sure that the oil pan on the flywheel side is flush with the cylinder block. The sealant must dry for about 30 minutes after the oil pan is installed. Only then can oil be added.
Install pendulum support. Fill with oil and check its level.
Tightening torques:
- Oil pan to cylinder block: 15 Nm
- Oil pan to gearbox: 45 Nm
- Oil drain plug: 30 Nm
- Oil dipstick guide tube fitting to oil pan: 9 Nm
- Air pipe to oil pan: 8 Nm
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