Table of contents: Manual transmission design ↓ Gearshift box ↓
Warning: Individual characteristics are also given in the text of the Chapter and, if their implementation is mandatory, are highlighted in bold
| Design | 5-speed, all forward gears synchronized the transmission is located in the gearbox housing |
| Type | 02A or 020 |
| Transmission oil | |
| Type | Synthetic G052 SAE 75W90 specification "G 50" |
| Volume | |
| 020 (1.6L engines) | 1.9 l |
| 02A (1.8L engines) | 2.0 l |
| Tightening forces of threaded connections | |
| The tightening torques for fasteners are given in the text of the Chapter and on some
illustrations*. *The tightening torques highlighted in bold in the text are subject to precise compliance; efforts not in bold are only approximate | |
| Gearbox mounting bolts | |
| Engine to holder | 60 Nm + 90° |
| Manual transmission to the holder | |
| Engines 1.6 l | 60 Nm + 90° |
| Engines 1.8 l | 50 Nm + 90° |
| Manual transmission holder to the body | 60 Nm + 90° |
| Support for manual transmission | 50 Nm + 90° |
| Support to the body | 20 Nm + 90° |
| Traffic jams | |
| Manual transmission plugs | 25 Nm |
| Oil drain plug for Haldex H clutch models with full transmission drive | 15 Nm |
| Haldex H-Model Clutch Filler Plug with all-wheel drive | 30 Nm |
| Drive shaft flange for manual transmission | |
| M8 | 40 Nm |
| M10 | 80 Nm |
Manual transmission design
- 1 - clutch dome
- 2 –- differential assembly
- 3 – secondary shaft
- 4 –- primary shaft
- 5 - 1st gear pinion
- 6 –- reverse gear
- 7 – 2nd gear pinion
- 8 –- transmission housing cover
- 9 – 5th gear pinion
- 10 – 4th gear pinion
- 11 – 3rd gear pinion
- 12 –- transmission housing
Gearshift box
Manual gearbox (MT) or automatic transmission (AT) can be removed without removing the engine. The box is removed if it is necessary to remove the clutch or replace or repair the box. However, it is not recommended to repair the box at home under any circumstances. Therefore, only the process of removing the unit is described here.
(This publication is borrowed from the resource: audimanual.ru)