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A2 (1999-2005)

Removal and installation of the hydraulic control unit (Audi A2)

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  • Removal and installation of the hydraulic control unit
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Table of contents: Removal ↓ Installation ↓

Removal



Instructions. Be sure to disconnect the battery, since the hydraulic pump turns on even when the ignition is off and hydraulic fluid flows out of the system. Risk of damage to electronic components when disconnecting the battery. Carefully monitor the process of removing the battery.


Disconnect the ground cable from the battery. Wash the hood from the outside and cover it with a protective cover. Unlock the service cover from the inside. Unlock the hood and pull it forward a little. Pull the protective cover "VAS 6011" onto the hood. Remove the hood and place it on the protective cover "VAS 6011". Disconnect the plug connector "arrow A". Unscrew the coolant expansion tank "arrow B" and put it aside with the coolant hoses connected.

Loosen the hose clamp -upper arrow- and remove the coolant drain hose from the fairing grille.…


Loosen the hose clamp -upper arrow- and remove the coolant drain hose from the fairing grille. Unscrew the nut "lower arrow". Remove the coolant drain hose and set it aside.

Loosen the vacuum reservoir approx. 1/2 turn. The hydraulic oil level in the reservoir increases.


Loosen the vacuum reservoir approx. 1/2 turn. The hydraulic oil level in the reservoir increases.



Unscrew the bolt «arrow». Remove the pipe and hose lines «1...3» as a whole from the hydraulic…


Unscrew the bolt "arrow". Remove the pipe and hose lines "1...3" as a whole from the hydraulic control unit in a downward direction.

Close open lines and pipes with clean plugs from the plug set for the VAS 6122 engine.


Close open lines and pipes with clean plugs from the plug set for the VAS 6122 engine.

Disconnect the electrical connector «1». Unscrew the bolts «2» and remove the hydraulic control…


Disconnect the electrical connector "1". Unscrew the bolts "2" and remove the hydraulic control unit "3".



Installation



Installation in reverse order.

Caution! Incorrect installation of the tube-hose lines may result in the gear shifter being destroyed. Install the tube-hose lines "1...3" according to the color marking.


Tighten the screw "arrow". Tighten the receiver. Add hydraulic fluid and check its level.

Pay attention to the work on installing the battery. Turn on the ignition (the hydraulic fluid…


Pay attention to the work on installing the battery. Turn on the ignition (the hydraulic fluid level in the expansion tank decreases). Press the brake pedal and shift gears several times (turn on Tiptronic track).

Then bleed the entire hydraulic system. Turn off the ignition. Perform a visual check of the…


Then bleed the entire hydraulic system. Turn off the ignition. Perform a visual check of the hydraulic system and make sure it is tight. Check the hydraulic fluid level and top up. Perform basic setup in the "Car Self-Diagnostics" mode.
The article was checked by auto expert Daniil Ushakov
This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian

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Previous articles
Audi A2: Mechanical gearbox 085 DS
Next articles

Installation diagram of the hydraulic control unit, receiver
Adjusting the gear shifter
Removal and installation the gear shift unit
Gear shift unit — design description
Scheme of installation of tubular-hose lines
Removal and installation of pipe and hose lines
Removal and installation the gearbox
Checking the oil level in the gearbox


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