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A2 (1999-2005)

Removal and installation of cable drives (Audi A2)

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  • Removal and installation of cable drives
            0
Lubricate the sliding support surfaces with polyurea grease "G052 142 A2".

1. Selector cable drive. Lubricate the area of the pressure element with silicone grease «G 000 405…

1. Selector cable drive. Lubricate the area of the pressure element with silicone grease "G 000 405 A2"
2. Shift cable. Place on selector guide. Lubricate dust boot/clamping element area with silicone grease "G 000 405 A2"
3. Lock washer
4. Shift mechanism housing
5. Locking clamp. Do not damage when removing cable drives
6. Clamping elements. Always subject to replacement, clip into the boot, lubricate the cable passages with silicone grease "G 000 405 A2"
7. Dust cover
8. Wiring harness mounting bracket
9. Bolt, 20 Nm, for counter support
10. Counter support
11. Nozzle. Counter support support on the control gear
12. Spacer
13. Nut, 10 Nm, for fastening bracket to counter support
14. Cable retainer for the shift cable on the gearbox selector. Replace after removal
15. Gear shift lever with vibration damper. Install so that the protrusion between the teeth fits correctly on the shift shaft. After installation, adjust the gear shift mechanism
16. Nut, 20 Nm, self-locking, always replaceable
17. Lock washer
18. Support sleeve
19. Crawler. Lubricate with grease "G 052 142 A2"
20. Intermediate lever
21. Cable retainer for selector cable drive on intermediate lever. Replace after removal




Mounting position of gearshift lever, intermediate lever and locking pin



1. Gearbox selector with vibration damper

1. Gearbox selector with vibration damper
2. The gear selection lever with the slider enters the guide of the gear engagement lever "arrow"
3. Locking pin, for adjusting the switching mechanism


Installing the gear shift lever



When installing the gear shift lever, make sure that the spline is «arrow».


When installing the gear shift lever, make sure that the spline is "arrow".

Removal the cable retainer from the gearshift lever or intermediate lever



Removed cable clamps should be replaced.

Press the lock of the gear selection cable «A» with the fork-type wrench «1» and the gear shift…


Press the lock of the gear selection cable "A" with the fork-type wrench "1" and the gear shift cable "B" with the fork-type wrench "1" and pliers "2" from the gearbox.


  • "1" = Regular 13mm spanner
  • "2" = Regular pliers

Installing a new cable retainer on the gearshift lever or intermediate lever



Removed cable clamps should be replaced.

Apply a small amount of polyurea grease «G 052 142 A2» to the spherical insert of the locking pin…


Apply a small amount of polyurea grease "G 052 142 A2" to the spherical insert of the locking pin of the gear shift cable "A" and the gear selector cable "B". The seals of the "arrows" outside the ball joints must not contain grease.

Place the gear shift cable on the gear shift lever and the gear selection cable on the shift shaft…


Place the gear shift cable on the gear shift lever and the gear selection cable on the shift shaft lever "arrows".

This article was copied from the website AudiManual.ru
The article was checked by auto expert Daniil Ushakov
This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian

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Previous articles
Audi A2: Mechanical gearbox 02T
Next articles

Repair of the shift lever and shift mechanism housing
Mounting position of the gear shift mechanism
Removal and installation the clutch
Clutch repair
Removal and installation the gear shift drive
Adjusting the gear shift mechanism
Removal and installation the gearbox
Checking the transmission oil


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