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A2 (1999-2005)

Replacing the cuff for the intake camshaft gear (Audi A2)

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  • A2 (1999-2005)
  • Engine 1.6 l (gasoline)
  • Engine repair
  • Replacing the cuff for the intake camshaft gear
            0
The cylinder head is installed. Removing the intake camshaft gear with the valve timing regulator.

Caution! Risk of thread damage. The bolt of the intake camshaft gear with valve timing adjuster has a left-hand thread.


Screw in the "arrow" bolt for the intake camshaft gear with the valve timing adjuster until it stops against the camshaft.

Unscrew the inner part of the lip seal puller «3203» from the outer part so that 3 more thread…


Unscrew the inner part of the lip seal puller "3203" from the outer part so that 3 more thread turns enter the outer part, and secure the knurled head screws. Lubricate the threaded head of the seal puller with oil.

Screw in the lip seal "3203", pressing hard, as deep as possible into the lip. Loosen the knurled bolt and turn the inner part of the puller against the camshaft until the seal is removed. Clamp the puller in a vice in the area of the clamping surfaces and use pliers to press the sealing lip. Clean the working and sealing surfaces of the lip seal.

Instructions: Do not lubricate the working edge and outer edge of the seal before pressing.


Push the cuff «A» from the conical side evenly along the guide sleeve of the sealing ring…


Push the cuff "A" from the conical side evenly along the guide sleeve of the sealing ring press-fitting device "3083". Slide the spacer sleeve "3348/2" and the sealing ring press-fitting device "3083" with the cuff onto the bolt "B" for the intake camshaft gear with the valve timing adjuster.



Caution! Risk of thread damage. The bolt of the intake camshaft gear with valve timing adjuster has a left-hand thread.


Carefully screw the bolt for the intake camshaft gear with the valve timing adjuster into the intake camshaft a few turns.

Push the spacer sleeve «3348/2» and the device for pressing in the sealing ring «3083» with the…


Push the spacer sleeve "3348/2" and the device for pressing in the sealing ring "3083" with the cuff onto the camshaft bearing housing so that the cuff lies evenly. Press the cuff with the spacer sleeve "3348/2" and the device for pressing in the sealing ring "3083" into the camshaft bearing housing until it stops.

(This article was copied from the website: «AUDImanual»)
The article was checked by auto expert Daniil Ushakov
This article is available at russian, bulgarian, belarusian, ukrainian, serbian, croatian, romanian, polish, slovak, hungarian

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Previous articles
Audi A2: Engine repair
Next articles

Intake camshaft gear with variable valve timing
Camshaft housing — design description
Removal and installation of the cylinder head
Sequence and tightening torque of cylinder head bolts
Removal and installation the camshaft housing
Removal and installation camshafts
Valves — design description


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