Withdrawal
Instruction. Before checking or repairing, check all hoses and lines for accuracy and tightness.
Remove soundproof screen. Remove bumper cover. Remove the engine hood. Remove engine cover. Remove the noise shield located below, to do this, disconnect the crankcase breather hose. Unplug electrical connector -1- for intake manifold pressure sender -G71- and move wiring clear. Remove air hose -2- connecting intercooler and intake manifold.
Remove the oil dipstick from the guide tube. Remove guide tube -1- for dipstick. Remove oil filler pipe -2- from oil tank.
Press the oil filler neck in as far as it will go and unscrew it to the left -arrow-. Remove the oil filler neck.
Remove screws -arrows-. Remove the oil tank from the radiator frame.
Unscrew bolts -arrows- at front on radiator carrier.
Unscrew intake manifold pressure sender -G71-arrow- from charge air cooler.
Unscrew bolts -3- and -4- on the reverse side of the radiator frame.
Remove air duct from intercooler -arrow-.
Unscrew bolts -5- and -6- on the reverse side of the radiator frame and remove the intercooler.
Installation
Install in reverse order, but note that the pressurization system must be leak-tight. The hoses and pipes of the air pressurization system must be cleaned of oils and grease before installation. Use clamps of the appropriate series to fasten all hose connections. Install the bumper cover.
Tightening torques:
- Intercooler to radiator frame: 6 Nm
- Intercooler to radiator: 6 Nm
- Guide tube for oil dipstick to oil filter holder: 10 Nm
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