1. Bracket for built-in door parts. Dimension -a- = 5 mm + 1.5 mm. Size -a- adjust using an auxiliary template. Dimension -b- = 5 mm. 2 mm. Dimension -c- = 9.5 mm±1 mm. Dimension -d- = 8.5 mm±1 mm (distance to B-pillar)
2. Door glass. Dimension -b- = 5 mm. 2 mm. To check the size -b- completely close the glass (insert into door seal). Mark the bottom edge of the door seal on the glass with a fine felt-tip pen. Open the glass and measure the dimension -b- from the top edge of the glass to the mark made with a felt-tip pen
3. C-pillar trim. Dimension -e- = 15.5 mm±1 mm, dimension -f- = 9 mm±1 mm
4. Front door. Dimension -g- =31 mm±1 mm. Can only be measured with door trim removed
Making an auxiliary template
According to the given dimensions, make an auxiliary template, for example, from plastic or plywood. Dimension -a- = 5 mm, Dimension -b- = approx. 30 mm. If the bracket for the door fittings is correctly adjusted, the template should rest against the door glass as well as against the roof strip, while being at a distance of approx. 100 mm from B-pillar.
Front door hinges
1. Togh bolt, 30 Nm. Accessible from the passenger compartment. Remove the A-pillar lower trim before unscrewing.
2. Upper door hinge
3. Bolt Togh, 30 Nm
4. Togh bolt, 30 Nm. Accessible from the passenger compartment. Before unscrewing, it is necessary to remove the lining of the lower pillar A.
5. Lower door hinge
6. Bolt Togh, 30 Nm
7. Front door
Joint width
The back door needs to be adjusted. Dimension -A- = 3.5 mm±0.5 mm, Dimension -B- = 4 mm±0.5 mm, Dimension -C- = 3.5 mm±0.5 mm. Check joint widths with setting template -3371-. The size of the gaps or the width of the joints can be adjusted by unscrewing the hinge bolts and moving the doors.
Adjustment with the lock shackle
There are marks on the lock bracket or on the B-pillar that allow you to fine-tune the door. Loosen bolts -2-. Move the lock clip -1- so that the door is flush with the contour of the body. Tighten the bolts. Tightening torque 20 Nm. Adjustment is allowed only towards the center of the vehicle, not in height.
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