Withdrawal
Remove the door trim.
Disconnect the door electrical connectors.
Disconnect the central door locking hose from the activator.
Disconnect the link from the inside door handle.
Disconnect the electrical connector from the power window.
Pic. 16–24. Front door and bracket: 1 - bolt, 30 Nm; 2 - door; 3 - door bracket; 4 - adjusting wedge; 5 - bolt, 30 Nm; a, b, c, d - bolt tightening sequence
Unscrew bolts 1 and 5 (see fig. 16–24) and remove the bracket from the door.
Pic. 16–22. Location and fastening of the interior side impact protection elements: 1 - bolt; 2 - cap; 3 - rod; 4 - base; 5 - elastic cord; 6 - corrugated cover
Remove cap 2 if necessary (pic. 16–22) and unscrew the bolts 1 fastening the rod 3 protecting the passenger compartment from side impact. The rod 3 and the base 4 of the side impact protection of the passenger compartment are glued together and must not be separated.
Pic. 16–23. Fastening elements of the upper hinge of the front door: 1 - nuts, 30 Nm;
2 - door hinge; 3 - bolts, 30 Nm; 4 - nuts
Remove the door with two people. While one is supporting the door, the other unscrews the nuts securing the door hinges to the A-pillar of the vehicle and removes the door (pic. 16-23 and 16-25).
Pic. 16–25. Elements of fastening of the bottom loop of a forward door (arrows indicate loop lubrication points): 1 - nuts; 2 - nuts, 30 Nm; 3 - bolts, 30 Nm
Installation
Installation is carried out in the reverse order of removal, taking into account the following.
Install the door.
Install the bracket in the door and fix it with bolts 1 and 5 (see fig. 16–24) placed diagonally.
Install adjusting wedges 4 between door 2 and bracket 3 and screw in longer bolts 1 and 5 for fastening the bracket. The adjusting wedge is used to adjust the position of the door relative to the post.
Tighten the bolt fixing bolts in the sequence a, b, c, d.
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