Table of contents: Removal ↓ Installation ↓
Fig. 16–26. Front door glass: 1 – bolt, 2 Nm; 2 – washer; 3 – front side glass; 4 – bushing; 5 – guide pin; 6 – upholstery cover; 7 – door bracket; 8 – limiter; 9 – spring clip; 10 – washer; 11 – damper
Fig. 16–26 shows the fastening of the front door glass.
Removal
Remove the door trim.
Remove the bracket from the door.
Fig. 16–27. Elements of the lower fastening of the front door glass: 1 – spring clip; 2 – washer; 3 – damper; 4 – guide pin
Using a small screwdriver, remove spring clip 1 (Fig. 16–27) from the groove of guide pin 4 and remove washer 2.
Move the glass slightly away from the guide pin and lower the pin along the guides.
Remove damper 3 from the guide pin.
Fig. 16–28. Guide pin fastening elements: 1 – bolt, 2 N·m; 2 – washer;
3 – front side glass; 4 – bushing; 5 – guide pin; 6 – upholstery cover
Remove the guide pins of the front and rear glass fastenings. Using a 5 mm drill, drill out the central part of bolt 1 (Fig. 16–28) and remove the guide pin fastening elements.
By lifting the rear part of the glass and turning it at the same time, remove the glass outward from the door window opening.
Installation
In the reverse order of removal, install the glass into the door and secure it to the guide pins.
Apply locking compound D 185400 A2 to the threads of the new front and rear window guide mounting bolts. Fit the guide pin and bushing on the inside of the window, secure them on the outside with the bolt and washer, tightening the bolt to 2 Nm. Fit the trim covers to the guide pins (see Fig. 16–28).
When installing the lower glass mount, align the glass groove with the guide pin and secure it with the spring clip, washer and damper (see Fig. 16–28).
Fig. 16–29. Position of the upper stop (1) on the guide pin slide for adjusting the glass in the raised position
Adjust the position of the raised glass by rotating the upper stop on the guide pin slide (Fig. 16–29).
Adjust the position of the upper edge of the glass in relation to the inner projection of the glass seal. The glass adjustment is carried out with the door closed.
Adjust the glass so that its upper part fits evenly against the seal and presses the edge of the seal by 1 mm. If the glass is pressed strongly into the seal, the door will close with great effort.
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