Removal
Drain the coolant.
Remove the timing belt.
Remove the front section of the intake manifold.
Fig. 3.3–58. Location of screws for fastening the left (1), upper (2) and right (3) toothed belt covers
Loosen the screws and remove the upper 2 (see Fig. 3.3–58) section of the timing belt cover
Unscrew the screws and remove the left and right timing belt covers 1 and 3.
Fig. 7–18. Location of water pump mounting bolts for 2.5L diesel engine
Unscrew the bolts and remove the water pump (Fig. 7–18).
Fig. 7–19. Cooling system pipes of a 2.5 L diesel engine: 1 – sealing ring; 2 – bolt, 22 Nm; 3 – bolt, 10 Nm; 4 – sealing ring; 5 – sealing rings; 6 – coolant temperature sensor G2/G62; 7 – bolt, 10 Nm; 8 – right section of the pipe; 9 – bolt, 22 Nm; 10 – spring retainer; 11 – bolt, 10 Nm; 12 – holder; 13 – central section of the pipe; 14 – bolt, 10 Nm; 15 – sealing rings; 16 – bolt, 10 Nm; 17 – rear pipe section; 18 – bolt, 10 Nm; 19 – front pipe section; 20 – bolt, 10 Nm