Table of contents: Removal ↓ Installation ↓
Removal
Drain the coolant.
Fig. 3.3–24. Location of engine casing mounting screws
Loosen the screws and remove the engine casing (see Fig. 3.3–24).
Fig. 3.3–4. Location of bolts securing the heat shield above the turbocharger
Unscrew the bolts and remove the heat shield above the turbocharger (see Fig. 3.3–4).
Fig. 3.3–25. Front air duct locations
Remove the front air ducts (see Fig. 3.3–25).
Loosen the clamps and remove the air duct from the air filter.
Fig. 7–22. Location of clamps and bolts for fastening the air pipe connecting the turbocharger and air cooler of a 2.5L diesel engine
Loosen the clamps, unscrew the bolts and remove the air duct from the turbocharger and air cooler (Fig. 7–22).
Disconnect the electrical connectors from the left side of the coolant pipe.
Loosen the clamp and disconnect the rear section of the coolant pipe.
Disconnect the front auxiliary heater coolant pipe from the coolant pipe.
Unscrew the bolt securing the cooling system pipe to the intermediate element of the turbocharger.
Fig. 7–23. Location of bolts securing the right section of the coolant pipe to the cylinder head of a 2.5 L diesel engine
Unscrew the bolts securing the right section of the cooling system pipe to the cylinder head, turn the pipe upward and remove it from the engine (Fig. 7–23).
Installation
Installation is carried out in the reverse order of removal.
Fill the cooling system with coolant.