Tightening torques, Nm
ADR engine
| |
Bolts securing the air compressor drive belt tensioner air conditioner |
20
|
Bolts securing the alternator to the cylinder head |
20
|
Alternator adjusting bolt |
35
|
Connecting rod cap bolts and nuts: | |
– stage 1 |
30
|
– stage 2 |
Tighten another 90°
|
Bolts securing the camshaft bearing caps |
10
|
Camshaft cover nuts |
10
|
Camshaft sprocket bolt |
100
|
Bolts securing the halves of the coolant pump pulley |
25
|
Crankcase ventilation duct |
20
|
Crankshaft front oil seal housing: | |
– M6 bolts |
10
|
- M8 bolts |
25
|
Crankshaft rear oil seal housing: | |
– M6 bolts |
10
|
- M8 bolts |
20
|
Crankshaft sprocket bolt: | |
– step 1 |
90
|
– stage 2 |
Tighten another 90°
|
Cylinder head bolts: | |
– step 1 |
60
|
– stage 2 |
Tighten another 180°
|
Drive Bolts: | |
– step 1 |
60
|
– stage 2 |
Tighten another 90°
|
exhaust manifold bolts |
25
|
Flywheel bolts: | |
– step 1 |
60
|
– stage 2 |
Tighten another 180°
|
Bolts securing the Hall sensor plate to the intake manifold |
25
|
Bolts securing the Hall sensor to the cylinder head |
10
|
intake manifold bolts |
10
|
intermediate shaft flange |
25
|
Intermediate shaft sprocket |
100
|
Main bearing cap bolts: | |
– step 1 |
65
|
– stage 2 |
Tighten another 90°
|
Oil filter |
25
|
Oil pan bolts |
20
|
Timing Belt Tensioner Retaining Bolt |
25
|
Fastening bolt of a tensioner of a gas-distributing belt |
20
|
All engines except ADR
| |
Bolts securing the air compressor drive belt tensioner air conditioner |
20
|
Compressor pulley bolts |
20
|
Bolts securing the compressor to the air conditioner casing |
25
|
Alternator adjusting bolt |
35
|
Bolts securing the alternator to the cylinder head |
20
|
Connecting rod cap bolts and nuts: | |
– step 1 |
30
|
– stage 2 |
Tighten another 90°
|
Bolts securing the camshaft bearing caps |
20
|
Camshaft cover nuts |
10
|
Coolant pump pulley bolts |
20
|
Crankcase ventilation duct |
20
|
All engines except ADR
| |
Crankshaft front oil seal housing: | |
– M6 bolts |
10
|
- M8 bolts |
25
|
Crankshaft rear oil seal housing: | |
– M6 bolts |
10
|
- M8 bolts |
20
|
Crankshaft sprocket bolt: | |
– step 1 |
90
|
– stage 2 |
Tighten another 180°
|
Cylinder head bolts: | |
– step 1 |
40
|
– stage 2 |
60
|
– stage 3 |
Tighten another 180°
|
Cylinder head outlet |
10
|
Engine lifting eye bolts |
20
|
Bolts securing the engine mount to the body |
45
|
Bolts securing the engine bracket to the support |
40
|
Bolts securing the exhaust pipe to the manifold |
35
|
Flywheel bolts: | |
– step 1 |
30
|
– stage 2 |
Tighten another 90°
|
Bolts securing the Hall sensor plate to the intake manifold |
25
|
Bolts securing the Hall sensor to the cylinder head |
10
|
Intermediate shaft flange bolts |
25
|
Intermediate shaft sprocket bolts |
80
|
Main bearing cap bolts |
65
|
Oil filter |
25
|
Oil pump cover bolts |
10
|
Oil pump bolts |
20
|
Oil temperature sensor |
10
|
Power Steering Pump Bolts |
20
|
Oil pan bolts |
20
|
Timing belt cover bolts |
10
|
Timing belt rear cover bolts |
20
|
Timing belt tensioner: | |
Locking bolt |
20
|
fixing nut |
10
|
Engine AAN, AAR
| |
Connecting rod cap bolts and nuts: | |
– step 1 |
30
|
– stage 2 |
Tighten another 90°
|
Camshaft bearing cap bolts |
20
|
Camshaft cover bolts: | |
– step 1 |
5
|
– stage 2 |
10
|
– stage 3 |
12
|
Camshaft sprocket bolt |
65
|
Crankcase ventilation duct |
20
|
Bolt sprocket and crankshaft pulley |
450
|
Bolts securing pulley and crankshaft damper to sprocket |
20
|
Bolts of a casing of a back epiploon of a cranked shaft: | |
– M6 |
10
|
– M8 |
20
|
Oil jet cylinder |
10
|
Cylinder head bolts: | |
– step 1 |
40
|
– stage 2 |
60
|
– stage 3 |
Tighten another 180°
|
Engine mount bolts |
45
|
Bolts securing the exhaust pipe to the manifold |
40
|
exhaust manifold bolts |
25
|
Flywheel bolts: | |
Standard flywheel: | |
– step 1 |
30
|
– stage 2 |
Tighten another 90°
|
Flywheel consisting of two parts: | |
– step 1 |
40
|
– stage 2 |
Tighten another 180°
|
Bolts securing the Hall sensor plate to the intake manifold |
25
|
Bolts securing the Hall sensor to the cylinder head |
10
|
Main bearing cap bolts |
65
|
intake manifold bolts |
20
|
Oil filter |
25
|
Oil intake pipe |
10
|
Bolts securing the oil pump to the cylinder block: | |
– short |
10
|
– long |
20
|
Oil pan bolts: | |
– M6 |
10
|
– M8 |
20
|
Oil pan plug |
40
|
Engine mount bolts |
40
|
Timing belt cover bolts |
10
|
Timing belt tensioner bolts |
20
|
Fan |
20
|
Engines 1Z, AHU
| |
Bolts securing the generator and air compressor bracket air conditioner to cylinder block |
25
|
Bolts securing the compressor to the bracket |
20
|
Alternator bolt |
25
|
Bolts securing the auxiliary belt lever to the tensioner |
10
|
Bolts securing the auxiliary belt tensioner |
25
|
Connecting rod cap bolts and nuts: | |
– step 1 |
30
|
– stage 2 |
Tighten another 90°
|
Camshaft bearing cap bolts |
20
|
Camshaft cover bolts |
10
|
Bolts of a cover of the first bearing of a camshaft |
20
|
Camshaft sprocket bolt |
45
|
Water pump pulley bolt |
25
|
Bolts securing the water pump to the cylinder block: | |
– step 1 |
20
|
– stage 2 |
Tighten another 90°
|
Crankcase ventilation duct |
20
|
Bolts of a casing of a forward epiploon of a cranked shaft: | |
– M6 |
10
|
– M8 |
25
|
Bolts securing pulley and crankshaft damper to sprocket |
25
|
Bolts of a casing of a back epiploon of a cranked shaft: | |
– M6 |
10
|
– M8 |
20
|
Crankshaft sprocket bolt: | |
– step 1 |
90
|
– stage 2 |
Tighten another 90°
|
Cylinder head bolts: | |
– step 1 |
40
|
– stage 2 |
60
|
– stage 3 |
Tighten another 90°
|
Engine Intermediate Plate Bolts |
10
|
Bolts securing the ears for lifting the engine to the cylinder head |
20
|
Engine top cover bolts |
5
|
Bolts securing the exhaust pipe to the turbocharger |
25
|
Flywheel bolts: | |
– step 1 |
60
|
– stage 2 |
Tighten another 90°
|
Bolts securing the Hall sensor plate to the intake manifold |
25
|
Bolts securing the Hall sensor to the cylinder head |
10
|
intermediate shaft flange |
25
|
Intermediate shaft sprocket |
45
|
Main bearing cap bolts: | |
– step 1 |
65
|
– stage 2 |
Tighten another 90°
|
Oil cooler bolts |
25
|
Oil filter |
25
|
Oil pump cover bolts |
10
|
Oil pump bolt |
25
|
Power steering pump pulley bolts |
25
|
Bolts securing the speed sensor to the crankshaft: | |
– step 1 |
10
|
– stage 2 |
Tighten another 90°
|
Oil pickup bolts |
10
|
Oil pan bolts |
20
|
Timing belt inner cover bolts |
10
|
Timing belt lower outer cover bolts |
10
|
tensioner nut |
20
|
Bolts securing the top cover to the engine |
5
|
Bolts securing the torque converter to the drive plate |
35
|
Bolts securing cover and gearbox bracket to block cylinders |
45
|
Vacuum pump bolts |
20
|
Engine ABP, AAT, AEL AAS
| |
Bolts securing the alternator to the bracket |
45
|
Drive Belt Tensioner Bolts |
20
|
Connecting rod cap bolts and nuts: | |
– step 1 |
30
|
– stage 2 |
Tighten another 90°
|
Bolts securing the brake vacuum pump to the cylinder head: | |
ABP, AAT, AEL |
10
|
AAS |
20
|
Camshaft bearing cap bolts |
20
|
Camshaft cover bolts |
10
|
Bolts securing the covers of the front and rear bearings of the camshaft shaft |
20
|
Camshaft sprocket bolt: | |
ABP, AAT, AEL: | |
– step 1 |
30
|
– stage 2 |
Tighten another 90°
|
AS: | |
– bolt 8.8 |
85
|
– bolt 10.9: | |
stage 1 |
30
|
stage 2 |
Tighten another 90°
|
Crankcase ventilation duct |
20
|
ventilation duct (ABP, AAT, AEL) |
10
|
Crankshaft Pulley Bolt: | |
ABP, AAT, AEL release before 11/94: | |
– step 1 |
160
|
– stage 2 |
Tighten another 180°
|
ABP, AAT, AEL release after 11/94: | |
– step 1 |
220
|
– stage 2 |
Tighten another 270°
|
ASS |
450
|
Crankshaft rear oil seal housing: | |
– M6 |
10
|
– M8 |
20
|
Oil jet cylinder |
10
|
Cylinder head bolts: | |
– step 1 |
40
|
– stage 2 |
60
|
– stage 3 |
Tighten another 180°
|
– stage 4 |
Warm up the engine
|
– stage 5 |
Tighten another 90°
|
– stage 6 (only ABP) |
Tighten another 90°after 1000 km
|
Bolts securing the exhaust pipe to the manifold (AAS) |
40
|
Bolts securing the exhaust pipe to the turbocharger (ABP, AAT, AEL) |
40
|
Flywheel bolts: | |
– step 1 |
30
|
– stage 2 |
Tighten another 90°
|
Front suspension cross member bolts: | |
– step 1: | |
AAS |
110
|
ABP, AAT, AEL |
100
|
– stage 2 |
Tighten another 90°
|
Bolts securing the fuel pump bracket to the cylinder block (AAS) |
50
|
Bolts securing the fuel pump drive belt cover: | |
To cylinder head |
20
|
To fuel pump |
10
|
Bolt of the sprocket that transmits the drive to the fuel pump: | |
ABP, AAT, AEL |
100
|
AAS |
160
|
Fuel pump sprocket bolt |
50
|
Bolts securing the fuel pump to the bracket (AAS) |
25
|
Bolts securing the Hall sensor plate to the intake manifold |
25
|
Bolts securing the Hall sensor to the cylinder head |
10
|
Main bearing cap bolts: | |
AAS |
65
|
ABP, AAT, AEL: | |
– step 1 |
30
|
– stage 2 |
Tighten another 90°
|
Oil filter | |
Oil pump pressure reducing valve: | |
Plug without temperature sensor |
40
|
Plug with temperature sensor |
30
|
Oil pump bolts |
20
|
Bolts securing the oil intake pipe to the pump and cylinder block |
10
|
Bolts securing the power steering pump to the bracket |
20
|
Oil pan bolts |
20
|
Timing belt intermediate pulley |
10
|
Timing belt inner cover bolts |
10
|
Timing belt outer cover bolts |
20
|
Belt tensioner nut | |
Cooling fan mounting bolts |
10
|
Fan bolts |
20
|
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