Withdrawal
Drain coolant. Detach coolant hoses -arrows- from coolant expansion tank and lay coolant hose loosely at top.
Unplug electrical connector -1- for low coolant level indicator sender -F66-. Remove nut -arrow- and remove coolant expansion tank.
Lay wire B+ loosely on holder -1-. Lay engine wiring harness -2- loosely on support -arrow- and press to one side.
Carefully! Risk of damage to cable locks. Do not remove the cable locks from the shift lever and intermediate lever. Removed cable locks must be replaced.
Unlock the selector and shift cable lock as follows: Pull the safety mechanism on the shift cable -arrow A- forward as far as it will go. Turn movable sleeve -arrow B- as far as it will go and secure. Pull the selector and shift cable out of the cable lock. Remove cap -3- above lock washer. Remove lock washer -2- and selector lever. Pos. -1, 4- ignore.
Unscrew the right drive shaft from the axle shaft with the gearbox flange. Unscrew bolts -arrows- and remove intake manifold support. Disconnect connector -2-. Position -1- and -arrows- are ignored.
Remove coolant hoses -arrows-.
Unplug connector -1- for coolant temperature sender -G62-. Pos. -2- ignore. Release wiring harness at rear coolant pipe.
Place a pallet for service cranes -VAS 6208- under the engine. Unscrew bolts -arrows- and carefully pull thermostat housing with rear coolant pipe out of cylinder block.
Remove clamp -2- and remove rear coolant pipe -3- from thermostat housing -1- -arrow-.
Installation
Reinstall in reverse order, replacing gaskets and seals. round rings. Use clamps of the appropriate series to fasten all hose connections.
Insert the rear coolant pipe with a new seal. ring -4- in the thermostat housing.
Lug -3- must be inserted into U-shaped recess -2-. Secure coolant pipe with clamp -1-. Sealing surface under the seal. clean or polish the ring in the cylinder head. Moisten seal. concentrate ring. Install the intake manifold pipe. Install the right axle shaft. Install and adjust selector and shift cables. Fill up the coolant.
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