Instruction. Be sure to use the set "Fasteners and gaskets for mounting plate". All new spare doors after varnishing must be equipped with all the necessary seals. Seal the cable guide with butyl cord AKL 450 005 05- after replacing the bracket for door fittings or exterior mirror. When removing the mounting bracket (mounting plate) Remove the door trim, mounting bracket, and clips from the door with extreme care to avoid bending the mounting bracket. After each removal of the mounting bracket (mounting plate) the seal needs to be replaced. strips and reconnect the sealant bead with the sealing strips using butyl cord -AKL 450 005 05-. All bolts, wire harness clamps and door trim have a seating surface and must be replaced. After installing the mounting bracket and door trim, check the tightness with water. The temperature of the surfaces to be glued must not be lower than the temperature in the room; if necessary, heat the surfaces with a hot air gun.
1. Front door
2. Safety bar
3. Hinge reinforcement
4. Sealant bead. As a sealant, butyl cord -AKL 450 005 05-. Butyl cord -AKL 450 005 05- is supplied with the set 'Fastening elements and spacers for mounting plate". Sealing the space between the safety bar, the hinge reinforcement and the connecting element seal. stripes. Stick the sealing strip on the safety bar before applying the sealant bead. Remove the damaged sealant bead very carefully to avoid damage to the paintwork of the door. Use a scraper to remove the sealant bead, for example. Apply a new bead of sealant according to the drawing and polish it. Make sure that the space between the safety bar and the hinge reinforcement is completely filled and that the already glued sealing strip is in close contact with the adjacent sealant bead
5. Sealing strips (polyurethane foam). Supplied with a set "Mounting elements and seals of the mounting plate". Covered with protective film on both sides. Remove the protective film immediately before gluing. The bonded surface of the safety bar must be free of adhesive residue, dust and oil. Treat the surface to be bonded with cleaner -D 009 401 04- and wipe dry. Remove the protective film -arrow- from the surface to be bonded first. Position seal. stripes on the safety bar. Do not press the strips. Align the holes in the seal. strip relative to the holes in the safety bar. Holes in the seal the strip and in the safety bar must match. If this does not happen, then the sealing strip will be damaged during the subsequent installation of the door. Press the seal firmly. strips over the entire bonding surface. strip/roll of sealant. If necessary, reattach the sealant bead to the sealing strips. Remove the outer protective film just before installing the mounting bracket (mounting plate)
6. Cork is supplied with the kit "Fasteners and gaskets for mounting plate". Make sure the plug is correctly fixed in the safety bar
7. Seal. Supplied with a set "Fasteners and gaskets for mounting plate". Self-adhesive. The surface to be bonded must be free of adhesive residue, dust and oil. Treat the surface to be bonded with cleaner -D 009 401 04- and wipe dry. Install the seal on the closed hole in the safety bar. Press the seal firmly
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