Instructions. It is mandatory to use the "Fasteners and Gaskets for the Mounting Shield" set. All new spare doors must be equipped with all necessary seals after varnishing. After replacing the bracket of the built-in door parts or the outside mirror, seal the cable guide with butyl cord "AKL 450 005 05". When removing the mounting bracket (mounting shield) the door trim, mounting bracket and clamps must be removed from the door with extreme care to avoid bending the mounting bracket. After each removal of the mounting bracket (mounting shield) it is necessary to replace the sealing strips and reconnect the sealant bead to the sealing strips using butyl cord "AKL 450 005 05". All bolts, wire harness clamps and door trim have a seating surface, these parts must be replaced. After installing the mounting bracket and door trim, check for leaks with water. The temperature of the surfaces to be glued must not be lower than the room temperature, if necessary, heat the surfaces with a heat gun.
1. Front door
2. Safety bar
3. Hinge reinforcement
4. Sealant roller. Butyl cord as a sealant "AKL 450 005 05". Butyl cord "AKL 450 005 05" supplied with the "Fasteners and Gaskets for the Mounting Plate" set. Seal the space between the safety bar, hinge reinforcement and connecting element of the sealing strip. Before applying the sealing bead, stick the sealing strip to the safety bar. Remove the damaged sealing bead with extreme care to avoid damaging the paintwork of the door. Use, for example, a scraper to remove the sealing bead. Apply a new sealing bead according to the drawing and polish it. Make sure that the space between the safety bar and the hinge reinforcement is completely filled and that the already glued sealing strip is in tight contact with the adjacent sealing bead
5. Sealing strips (made of polyurethane foam). Supplied with a set of "Fasteners and seals for the mounting plate". Covered on both sides with protective film. Remove the protective film immediately before gluing. There should be no glue, dust or oil residue on the surface of the safety bar to be glued. Treat the surface to be glued with a cleaner "D 009 401 04" and wipe the surface dry. Remove the protective film "arrow" from the surface that will be glued first. Place the sealing strips on the safety bar. Do not press the strips. Align the holes in the sealing strip with the holes in the safety bar. The holes in the sealing strip and in the safety bar must match. If this does not happen, the sealing strip will be damaged during subsequent installation of the door. Press the sealing strips firmly over the entire surface to be glued. If there is a bead of sealant, monitor the joint of the sealing strips / sealant bead. If necessary, reconnect the sealant bead with the sealing strips. Remove the outer protective film immediately before installing the mounting bracket (mounting shield)
6. The plug is supplied with the "Fasteners and Gaskets for the Mounting Shield" kit. Make sure that the plug is correctly fixed in the safety bar
7. Seal. Comes with the "Fasteners and Gaskets for Mounting Shield" kit. Self-adhesive. The surface to be glued must be free of glue, dust and oil. Treat the surface to be glued with a cleaner "D 009 401 04" and wipe the surface dry. Install the seal on the closed hole in the safety bar. Press the seal firmly
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